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- DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS FOR ENGINE, WITH CONTAINER TURBOSUPERCHARGED, DIESEL FUEL INJECTION, 90-DEGREE "V" TYPE, AIR-COOLED 12-CYLINDER ASSEMBLY, MODELS AVDS-1790-2M
- ERRATA SHEET
- CAUTION/WARNING
- CAUTION/WARNING-continued
- Table of Contents
- Table of Contents-continued
- Table of Contents-continued
- Table of Contents-continued
- LIST OF ILLUSTRATIONS
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- LIST OF ILLUSTRATIONS-continued
- List of Tables
- List of Tables-continued
- List of Tables-continued
- Figure 1-1. AVDS-1790-2-M, AVDS-1790-2-AM, and AVDS-1790-2A engine assembly without time totalizing meter-right front view.
- Figure 1-2. AVDS-1790-2-M, AVDS-1790-2-AM, and AVDS-1790-2A engine assembly with secondary fuel filter-left front view
- Figure 1-3. AVDS-1790-2-M, AVDS-1790-2-AM, and AVDS-1790-2A engine assembly with secondary fuel filter-front view.
- Figure 1-4. AVDS-1790-2A engine assembly with time totalizing meter-right front view
- Figure 1-5. AVDS-1790-2A engine assembly with fuel / water separator filter-left front view.
- Figure 1-6. AVDS-1790-2A engine assembly with fuel/ water separator filter-front view.
- Figure 1-7. AVDS-1790-2A engine assembly with relocated oil filler tube-rear view.
- CHAPTER 1. INTRODUCTION
- Section II -- DESCRIPTION
- Location of Engine Components
- The crankcase
- Figure 1-8. Engine major working parts
- Crankshaft, Flywheel, and Damper
- Camshafts
- Figure 1-9. Engine lubrication) system.
- Figure 1-10. Engine oil flow control--schematic diagram.
- Fuel System
- Figure 1-11. Main fuel system--schematic diagram.
- Manifold Air Induction and Heater System
- Figure 1-12. Manifold air induction heater system--schematic diagram.
- Cooling System
- Figure 1-13. Piston actuated cooling fan clutch--sectional view.
- Fan Drive and Clutch
- Crankcase Breather and Fire Extinguisher Systems
- Sending Units and Switches
- Section III. ENGINE SPECIFICATIONS
- Tabulated Data-continued
- Drive Ratios and Rotation (From Front)
- CHAPTER 2. PARTS, SPECIAL TOOLS AND EQUIPMENT, IMPROVISED TOOLS AND SHOP LAYOUT
- Figure 2-1. Improvised tools-ring compressor, and lifting tool
- Figure 2-2. Improvised tool--coupling puller
- Figure 2-3. Improvised tool--valve sleeve remover
- Table 2-1. Special Tools and Equipment for Direct Support, General Support Depot Maintenance-continued
- Table 2-1. Special Tools and Equipment for Direct Support, General Support Depot Maintenance-continued
- Section III. SHOP LAYOUT
- CHAPTER 3. TROUBLESHOOTING
- Troubleshooting Engine Assembly
- Engine runs rough, one or more cylinders not fiiing
- Excess engine power
- Engine noise.
- Rough or poor idling.
- Troubleshooting Starting System
- Troubleshooting Fuel System
- Troubleshooting Lubricating System
- Troubleshooting Cooling System
- Troubleshooting Intake Manifold Flame Heater Fuel System
- CHAPTER 4. REPLACEMENT OF ENGINE ACCESSORIES, COMPONENTS AND RELATED SERVICE OPERATIONS
- Section II. REMOVAL OR INSTALLATION OF ENGINE ACCESSORIES
- Figure 4-3. Removing or installing fuel pump
- Figrue 4-5. Removing starter retaining "U" bolt
- Figure 4-8. Removing or installing starter assembly.
- Figure 4-11. Removing or installing generator air intake tube
- Figrue 4-12. Removing generator support, cradle, and "U" bolt.
- Figure 4-15. Removing or installing generator and boot
- Figure 4-16. Removing or installing generator gasket.
- Figure 4-18. Loosening or tightening oil filler upper and lower tube hose connection (relocated oil filler tube installation).
- Figure 4-20. Removing or installing crankcase rear breather tube and lower left rear shroud plate.
- Figure 4-21. Removing or installing upper oil filler tube support bracket and turbosupercharger end shroud
- Figure 4-23. Removing or installing turbo supercharger outer shroud plate.
- Figure 4-25. Removing or installing generator exhaust tube cap (right side only).
- Figure 4-27. Removing or installing generator exhaust tube (right side only).
- Figure 4-29. Removing or installing transmission oil cooler end shroud and inner shroud plate.
- Figure 4-32. Disconnecting or connecting turbosupercharger at mounting base
- Figure 4-34. Removing or installing cooling fan vanes.
- Figure 4-36. Disconnecting or connecting front end of cooling fan shroud
- Figure 4-37. Disconnecting or connecting cooling fan shroud on top frame.
- Figure 4-39. Fuel injection pump-installed view
- Figure 4-41. Removing or installing fuel injector left tube clamps
- Figure 4-42. Removing or installing fuel injector right tube clamps.
- Figure 4-43. Fuel injector tubes-installed view
- Figure 4-45. Disconnecting or connecting crankcase breather tube, electrical lead, throttle control, and fuel return hose-engines prior to relocated crankcase breather tube.
- Figure 4-49. Removing or installing angle bracket from fuel injection pump
- Figure 4-52. Removing fuel injection pump splined coupler bolts.
- Figure 4-54. Removing fuel injection pump diaphragm coupler bolts.
- Figure 4-55. Removing or installing fuel injection pump mounting bolts and breather tube bracket engines
- Figure 4-57. Removing fuel injection pump and preformed packing-splined coupler
- Figure 4-58. Removing fuel injection pump and preformed packing-diaphragm coupler
- Figure 4-61. Removing fuel injection pump splined coupler sleeve and hub
- Figure 4-62. Removing fuel injection pump diaphragm coupler.
- Figure 4-63. Installing coupler half and torque tightening fuel injection pump splined coupler nut
- Figure 4-65. Removing or installing fuel injection pump timing hole plug.
- Figure 4-69. Disconnecting or connecting primary fuel filter drain line.
- Figure 4-72. Flywheel in position for fuel injection pump timing (Model AVDS-1790-2A only)
- Figure 4-73. Position of camshaft lobes for injection pump timing.
- Figure 4-77. Installing fuel injection pump assembly on engine.
- Figure 4-81. Checking diaphragm coupler assembly clearance.
- Figure 4-843. Checking throttle linkage for free movement
- Figure 4-85. Throttle linkage adjustment-schematic diagram
- Figure 4-86. Connecting fuel injector tubes-schematic diagram.
- Section III. REPLACEMENT OF MAIN AND AUXILIARY OIL FILTER BYPASS ALVE, OIL PRESSURE REGULATOR VALVE AND FUEL/WATER SEPARATOR FILTER
- Replacement Instructions
- Figure 4-91. Removing or installing auxiliary oil-filter bypass valve plug, gasket, and spring.
- Figure 4-93. Removing or installing engine oil pressure regulating valve
- Figure 4-94. Disconnecting or connecting fuel water separator filter inlet hose at fuel pump.
- Figure 4-98 Removing or installing fuel/water separator filter cover.
- Section IV. REPLACEMENT OF COOLING FAN CLUTCH ASSEMBLY AND FAN DRIVE HOUSING OUTER FLANGE BEARING
- Figure 4-101. Removing or installing fan drive housing cover preformed packing.
- Figure 4-104. Removing fan drive clutch upper ball hearing from housing cover.
- Section V. REPLACEMENT OF INTAKE MANIFOLD TUBES AND INTAKE MANIFOLD ASSEMBLY
- Figure 4-110. Removing or installing intake manifold tube-cylinder 2L.
- Intake Manifold Assembly
- Figure 4-114. Disconnecting or connecting cylinder head oil drain tube-left rear
- Figure 4-117. Removing or installing intake manifold assembly-left side.
- Section VI. REPLACEMENT OF ENGINE OIL PAN
- Figure 4-119. Disconnecting or connecting right front cylinder head oil drain tube.
- Figure 4-121. Disconnecting or connecting right rear cylinder head oil drain tube.
- Figure 4-124. Removing or installing engine oilpan.
- Section VII. REPLACEMENT OF VALVE ROCKER ARMS, ROCKER ARMSHAFTS, AND VALVE CLEARANCE ADJUSTING SCREWS
- Figure 4-126. Removing or installing right front upper cover.
- Figure 4-130. Removing or installing left front upper cover-modified upper-cover installation
- Figure 4-132. Oil level indicator and oil filler tube upper shroud-tubes with splash pan installation installed view.
- Figure 4-135. Removing or installing oil level indicator and oil filter tube upper cover-with splash pan installation.
- Figure 4-137. Oil level indicator tube upper cover plate-relocated oil filler tube installed view.
- Fgiure 4-141. Removing or installing left rear upper cover
- Figure 4-142. Disconnecting or connecting oil cooler hoses-left side.
- Figure 4-145. Disconnecting or connecting shroud from top frame-right front side
- Figure 4-148. Removing or installing oil coolers and top frame as an assembly.
- Figure 4-149. Removing or installing top frame retaining brackets.
- Figure 4-151. Removing or installing fuel injector nozzle fuel tube adapters.
- Figure 4-153. Removing or installing fuel injector nozzle and holder assembly
- Figure 4-154. Removing or installing cylinder head shroud plate.
- Figure 4-156. Disconnecting or connecting intercylinder connector flange and valve adjusting screw covers.
- Figure 4-157. Removing or installing valve rocker arm cover bolts and removing valve rocker arm cover.
- Figure 4-158. Removing or installing valve adjusting screw.
- Figure 4-162. Installing valve rocker arm cover
- Section VIII. OVER HAUL OF FUEL INJECTOR NOZZLE AND HOLDER ASSEMBLY
- Figure 1-66. Fuel injector nozzle and holder assembly
- Figure 4-167. Fuel injector nozzle and holder assembly--sectional view.
- Figure 4-168. Testing fuel injector nozzle and holder assembly.
- Overhaul of Fuel Injector Nozzle and Holder Assembly
- Figure 4-170. Disassembling or assembling fuel injector nozzle components.
- Cleaning.
- Valve stop spacer.
- Section IX. REPLACEMENT OF FLY WHEEL AND CRANKSHAFT OIL SEAL
- Figure 4-173. Installing eye bolt--5306-017-6143.
- Figure 4-175. Removing or installing crankshaft oil seal retainer.
- Figure 4-178. Removing or installing oil seal housing cap and housing.
- Figure 4-181. Installing crankshaft oil seal spring
- Section X. SERVICE OPERATIONS
- Checking Cylinder Compression
- Adjusting Intake and Exhaust Valve Clearance
- Figure 4-186. Removing or installing valve adjusting screw cover plates-right side.
- Figure 4-187. Removing or installing valve adjusting screw cover plates-left side
- Checking Intake and Exhaust Valve Timing
- Figure 4-191. Disconnecting or connecting oil cooler inlet and outlet hoses.
- Figure 4-193. Removing or installing oil cooler end shroud.
- Figure 4-196. Flywheel timing marks a lined with pointer for valve timing-right bank of cylinders.
- Figure 4-198. Removing or installing camshaft gear housing cover.
- Note
- CHAPTER 5. DISASSEMBLY OF ENGINE
- Figure 5-2. Removing or installing oilpan drain plugs {Model AVDS-1790-2-M).
- Section II. Installation OF ENGINE ON OVER HAUL STAND AND DISASSEMBLY INTO SUBASSEMBLIES
- Figure 5-6. Engine on maintenance and overhaul stand-4910-856-4137.
- Figure 5-7. Removing or installing oil filler and oil level indicator tube shroud plate oil drain hose- engines with oil filler and indicator with splash pan drain.
- Figure 5-10. Removing or installing manifold heater ignition unit-right side
- Figure 5-11. Removing or installing right oil cooler screens.
- Figure 5-13. Removing or installing oil cooler to support bolts.
- Figure 5-14. Removing or installing right engine oil cooler.
- Figure 5-17. Disconnecting or connecting upper cover frame-right rear view.
- Figure 5-19. Removing or installing right oil cooler end shroud.
- Figure 5-21. Removing or installing upper cover frame support brackets-right side.
- Figure 5-23. Removing or installing right manifold heater fuel return tube.
- Figure 5-25. Removing or installing fuel check valve
- Figure 5-27. Removing or installing manifold heater fuel return solenoid valve and bracket
- Figure 5-29. Disconnecting or connecting right front cylinder head oil drain tube.
- Figure 5-31. Disconnecting or connecting left rear cylinder head oil drain tube.
- Fuel Filters, Throttle Linkage, Front and Rear Shrouds, and Oil Filler and Indicator Tubes
- Figure 5-34. Removing or installing primary fuel filter drain tube.
- Figure 5-36. Removing or installing secondary fuel filter.
- Figure 5-38. Removing or installing fuel/ water separator filter
- Figure 5-41. Removing or installing fuel/ water separator filter mounting bracket.
- Figure 5-43. Removing or installing right front shroud
- Figure 5-44. Removing or installing cylinder baffle-cylinder No. l R
- Figure 5-47. Removing or installing left front shroud.
- Figure 5-48. Disconnecting or connecting fuel and oil tubes-rear center shrouds.
- Figure 5-50. Removing or installing right near shroud.
- Figure 5-51. Removing or installing cylinder head plates -right side.
- Figure 5-53. Removing or installing oil filler and oil level indicator tubes-engines with one piece oil filler tube.
- Figure 5-55. Removing or installing oil filler and oil level indicator tubes- engines with splash pan installation.
- Figure 5-58. Removing or installing oil level indicator tube plate-engines with relocated oil filler tube installation.
- Figure 5-59. Removing or installing oil filler and oil level indicator t u b e s - engines with relocated oil filler tube installation.
- Figure 5-60. Removing or installing oil level indicator tube cylinder plate-engines with relocated oil filler tube installation.
- Figure 5-61. Removing or installing fuel injector nozzle fuel return tubes-engines with metallic tubes.
- Figure 5-62. Removing or installing fuel injector nozzle fuel return tubes-engines with flexible tubes.
- Figure 5-63. Removing or installing fuel injector nozzle fuel tube connectors and elbow connector-right side.
- Figure 5-64. Removing fuel injector clamps-engines without additional clamps.
- Figure 5-65. Removing or installing fuel injector tube clamps-engines with additional clamps.
- Figure 5-66. Disconnecting or connecting fuel injector tubes-at fuel injector nozzle and holder assemblies.
- Figure 5-67. Removing or installing fuel injector tubes at fuel injection pump.
- Figure 5-69. Removing or installing exhaust manifolds and exhaust pipes-cylinder Nos. IR, 2R, and 3R and cylinder Nos. 1L, 2L and 3L-engines prior to rerouting of crankcase breather tube.
- Figure 5-70. Removing or installing exhaust manifolds and exhaust pipes-cylinder Nos. 1R, 2R, and 3R and cylinder Nos. 1L, 2L, and 3L-engines with rerouted crankcase breather tube.
- Figure 5-72. Disconnecting or connecting intermediate crankcase breather tubes at fuel injection pump clamp.
- Figure 5-73. Removing or installing fuel return hose-engines with rerouted fuel return hose.
- Figure 5-76. Removing or installing fuel inlet hose and crankcase breather tube.
- Figure 5-77. Removing fan drive control valve-engines with fan control valve.
- Figure 5-78. Removing or installing exhaust manifolds and exhaust pipes-cylinder Nos. 4R, 5R, and 6R and cylinder Nos. 4L, 5L, and 6L.
- Figure 5-79. Removing or installing right turbosupercharger mounting base.
- Figure 5-81. Removing or installing right turbo supercharger mounting base support.
- Figure 5-82. Disconnecting or connecting throttle rods at intermediate throttle lever.
- Figure 5-84. Removing or installing fuel injector tube angle brackets
- Figure 5-87. Disconnecting or connecting fuel injection pump oil inlet hose-engines with relocated hose clamps
- Figure 5-88. Disconnecting or connecting turbosupercharger oil inlet hose-engines prior to rerouting of hoses and clamps.
- Figure 5-89. Removing or installing fire extinguisher tube-engines prior to new tube and clamps
- Figure 5-90. Removing or installing turbo supercharger oil inlet hose and fire extinguisher tube-engines with new tube and relocated clamps.
- Figure 5-92. Removing fuel injection pump splined coupler bolts.
- Figure 5-93. Separating fuel injection pump splined coupler sleeves.
- Shrouds, Cylinder Deflectors and Nozzle and Holder Assemblies
- Figure 5-99. Removing or installing lower right rear engine shroud-side view.
- Figure 5-101. Disconnecting or connecting right intercylinder deflector hooks
- Camshaft, Fan Drives, Housings, and Bases
- Figure 5-104. Removing or installing valve adjusting screw cover plates.
- Figure 5-105. Location of valve rocker arm cover and cylinder identifying marks
- Figure 5-108. Removing or installing rocker arm cover bolts and cap screws.
- Figure 5-111. Removing or installing right camshaft gear housing cover.
- Figure 5-115. Disconnecting or connecting right camshaft gear housing at cylinder 6R.
- Figure 5-116. Removing or installing right camshaft.
- Figure 5-120. Positioning horizontal fan drive shaft in rear fan drive ousing
- Figure 5-123. Removing or installing front fan drive housing attaching parts.
- Figure 5-124. Removing front fan drive housing and clutch assembly using improvised lifting tool.
- Figure 5-126. Location of preformed packing at oil transfer boss in crankcase assembly.
- Figure 5-129. Removing or installing attaching parts for rear fan and accessory drive housing assemblies-right side.
- Figure 5-132. Removing rear fan and accessory drive housing assemblies.
- Oil Pan, Crankshaft Damper and Oil Filter Housing, Cylinder Air Deflectors, Cylinder Assemblies, and Pistons and Pins
- Figure 5-135. Removing or installing oil pan rear bolts.
- Figure 5-137. Removing or installing oil pan.
- Figure 5-139. Removing or installing crankshaft damper and oil filter housing.
- Figure 5-141. Disconnecting or connecting cylinder deflectors at cylinders.
- Figure 5-142. Removing or installing lower cylinder deflector straps and deflectors-right side.
- Figure 5-143. Checking breaking torque of cylinder base nuts, using box wrench-5120-678-5287.
- Figure 5-145. Removing cylinder No. lR.
- Figure 5-146. Removing piston pin and piston-cylinder No. 1R.
- Oil Pump, Oil Tubes, Vibration Damper, Starter and Generator Drive Adapters
- Figure 5-148. Removing or installing scavenge oil pickup, oil pan pressure relief tube, and oil spill tube.
- Figure 5-149. Removing or installing oil pump assembly.
- Figure 5-150. Removing or installing oil pressure sending unit, oil pressure warning switch and generator air intake tube support brackets
- Figure 5-151. Removing or installing fuel pump drive coupling adapter and coupling.
- Figure 5-153. Removing or installing starter drive adapter.
- Figure 5-155. Removing starter driven gear.
- Figure 5-158. Removing or installing generator drive adapter and associated parts.
- Flywheel, Transmission Adapter, Crankshaft Oil Seal, and Accessory Drive Gear
- Figure 5-161. Preparing flywheel for removal.
- Figure 5-163. Removing or installing transmission adapter attaching parts
- Figure 5-164. Removing or installing transmission adapter.
- Figure 5-167. Removing or installing oil seal cap and housing.
- Figure 5-168. Removing or installing oil seal housing support.
- Crankshaft and Connecting Rod Assembly, Piston Oiler Nozzles, Generator and Starter Idler Gears, and Starter Driven Gearshaft
- Figure 5-171. Removing or installing crankcase tie rod attaching parts-right front view.
- Figure 5-172. Removing or installing tie rods and attaching parts-left side view
- Figure 5-173. Removing or installing main bearing attaching parts.
- Figure 5-174. Removing main bearing cap using crankcase spreading tool-5120-575-7767
- Figure 5-175. Crankshaft with main bearing caps removed showing correct position of crankshaft counterweights before removal
- Figure 5-176. Installing or removing crankshaft and connecting rod sling-4910-795-7955 at crankshaft flywheel flange.
- Figure 5-178. Removing or installing crankshaft and connecting rod assemblies using crankshaft and connecting rod sling-4910-795-7955.
- Figure 5-179. Removing or installing upper main sleeve bearing halves
- Figure 5-182. Removing starter and/or generator idler gearshaft.
- Figure 5-184. Removing or installing starter gearshaft bearing cage
- CHAPTER 6. OVERHAUL OF ENGINE COMPONENTS
- Inspection
- MAGNETIC-PARTICLE INSPECTION CHECK LIST
- Castings
- Repair
- Welding
- Figure 6-1. Standard and oversize stud identification.
- Replacement of Helical-Coil and Threaded Inserts
- Torque Specifications
- Section II. OVERHAUL OF CRANKCASE ASSEMBLY, TRANSMISSION ADAPTER, AND STARTER AND GEENRATOR DRIVE COMPONENTS
- Overhaul of Crankcase Assembly
- Figure 6-5. Removing or installing pipe plugs and fuel pump driven gearshaft replacement cover.
- Figure 6-7. Removing or installing crankcase oil gallery pipe plugs
- Figure 6-8. Removing or installing crankcase from engine overhaul stand using improvised rope sling.
- Figure 6-9. Crankcase oil passages-schematic diagram
- Figure 6-10. Checking torque of main bearing cap studs.
- Figure 6-12. Checking inside diameter of main bearings
- Table 6-2. Crankcase Assembly Overhaul Standards
- Figure 6-13. Crankcase restricted welding areas
- Figure 6-14. Points of measurement for checking crankcase.
- Figure 6-15. Crankcase studding- right rear exploded view
- Figure 6-17. Crankcase studding-bottom view.
- Table 6-3. Crankcase Standard and Oversize Stud Identification-continued
- Overhaul of Transmission Adapter
- Rebuild of Starter Drive
- Cleaning, Inspection, and Repair
- Table 6-4. Starter Driven Gearshaft Overhaul Standards
- Overhaul of Generator Drive
- Table 6-5. Generator Drive Overhaul Standards
- Table 6-6. Generator Adapter Standard and Oversize Stud Identification
- Overhaul of Generator and Starter Idler Gears
- Table 6-7. Generator and Starter Idler Gears Overhaul Standards
- Section III. OVERHAUL OF CONNECTING ROD, CRANKSHAFT,
- Figure 6-30. Removing or installing connecting rod assemblies.
- Figure 6-31. Connecting rod and bearing identification marks.
- Cleaning and Inspection
- Table 6-9. Connecting Rods, Crankshaft and Associated Parts Overhaul Standards
- Table 6-9. Connecting Rods, Cranksahft and Associated Parts Overhaul Standards-Continued
- Repair
- Figure 6-35. Break and polish sharp edges of connecting rod counterbore and rod contour
- Assembly
- Section IV. OVERHAUL OF TORSIONAL VIBRATION DAMPER, FLYWHEEL ACCESSORY DRIVE GEAR, AND TRANSMISSION DRIVE GEAR SHAFT
- Flywheel
- Transmission drive gearshaft
- Table 6-11. Torsional Vibration Damper, Flywheel, Accessory Drive Gear, and Transmission Drive Gearshaft Overhaul Standards
- Repair
- Section V. OVERHAUL OF PISTONS, RINGS, AND PISTON PINS
- Cleaning
- Table 6-13. Pistons, Piston Rings and Piston Pins overhaul Standards
- Repair
- Section VI. OVERHAUL OF CYLINDER ASSEMBLY
- Disassembly
- Figure 6-49. Removing or installing valve springs, upper retainers, and exhaust valve rotor
- Cleaning.
- Figure 6-51. Cylinder identifying groove.
- Valve Rocker Arm Covers and Associated Parts
- Table 6-15. Cylinder Assembly Overhaul Standards
- Table 6-15. Cylinder Assembly Overhaul Standards-continued
- Table 6-15. Cylinder Assembly Overhaul Standards-continued
- Ultrasonic Inspection of Cylinder
- Detailer Calibration of the Cylinder Barrel Tester
- Figure 6-53. Reflectoscope wave forms
- Figure 6-54. Ultrasonic search fixture installed on master checking cylinder.
- Establish the Wave From on the Reflectoscope Display Screen for Daily Operation.
- Figure 6-55. Installing plug - 10935522 in cylinder bore
- Figure 6-58. Removing intake valve guide using mechanical puller - 5120-448-0400.
- Figure 6-59. Positioning intake valve guide on valve guide replacer - 5120-448-0402.
- Figure 6-61. Intake valve guide hand reamer - 5110-708-3698
- Figure 6-62. Reaming intake valve guide, using hand reamer - 5110-708-3598
- Figure 6-63. Valve and valve seat insert grinding diagram
- Camshaft Bearings
- Table 6-16. Cylinder Standard and Oversize Stud Idenfication
- Valve Rocker Arm Covers.
- Assembly
- Section VIl. OVERHAUL OF OIL PUMP, OIL PAN, DAMPER AND OIL F ILTER HOUSING AND ASSOCIATED PARTS
- Figure 6-68. Removing or installing oil pump pressure relief valve.
- Figure 6-70. Removing or installing oil pump driven gear attaching parts and
- Figure 6-72. Removing or installing oil pump drive shaft lock nut.
- Figure 6-75. Removing or installing scavenge housing cover and oil pickup elbow (FSN 2815-679-4965 oil pump).
- Figure 6-76. Removing or installing scavenge housing cover and oil pickup elbow (FSN 2815-895-6430 oil pump).
- Figure 6-78. Removing or installing oil pump driven impeller and shaft.
- Figure 6-80. Removing or installing pressure housing cover (FSN 2815-895-6430 oil pump)
- Figure 6-84. Pressing impeller drive shaft from ball bearings in drive cluster gear.
- Figure 6-85. Drive cluster gear - exploded view
- Table 6-19. Oil Pump Overhaul Standards
- Table 6-19. Oil Pump Overhaul Standards-continued
- Table 6-20. Oil Pump Standard and Oversize Stud Identification
- Figure 6-87. Pressing ball bearing into drive cluster gear
- Figure 6-88. Removing or installing oil pan baffles.
- Figure 6-89. Removing or installing oil separator drain and oil level replacement covers.
- Figure 6-90. Removing or installing pressure oil pump elbow adapter and oil pickup screen assembly attaching parts
- Figure 6-91. Removing or installing pressure oil pickup screen assembly (M60 series vehicle application engines).
- Figure 6-92. Removing or installing pressure oil pump elbow adapter and oil pickup screen assembly attaching parts (universal vehicle application engines).
- Figure 6-94. Removing or installing oil pump elbow adapter.
- Figure 6-95. Removing or installing oil pickup funnel assembly and magnetic drain plugs, (M60 series vehicle application engines).
- Figure 6-97. Removing or installing pressure oil pickup cover.
- Overhaul of Crankshaft Damper and Oil Filter Housing, Oil Filters, Switches, and Transmitters
- Figure 6-100. Removing or installing main oil cooler bypass valve.
- Figure 6-101. Removing or installing auxiliary and main oil filter attaching parts.
- Figure 6-102. Removing or installing main and auxiliary oil filters.
- Figure 6-104. Disassembling or assembling oil pressure regulator valve.
- Figure 6-107. Removing or installing damper and oil filter housing pipe plugs - rear view.
- Figure 6-109. Removing or installing filter element pack from tube
- Figure 6-111. Removing or installing auxiliary oil filter element.
- Figure 6-112. Crankshaft damper and oil filter housing oil passages.
- Table 6-22. Crankshaft Damper and Oil Filter Housing Control Valves - Overhaul Standards
- Figure 6-113. Crankshaft damper and oil filter housing studs
- Section VIII. OVERHAUL OF FRONT FAN DRIVE HOUSING AND CLUTCH ASSEMBLY
- Overhaul of Front Fan Drive Housing and Clutch Assembly
- Figure 6-115. Removing or installing fan drive housing cover.
- Figure 6-118. Removing fan vertical drive shaft oil seal from housing.
- Figure 6-120. Removing or installing lower driven gearshaft ball bearing lock plate.
- Figure 6-124. Removing or installing fan driven gearshaft bearing retaining ring.
- Figure 6-125. Pressing fan driven gearshaft from upper gearshaft ball bearing
- Figure 6-128. Piston actuated clutch assembly-sectional view.
- Figure 6-129. Mechanical clutch assembly-sectional view.
- Figure 6-131. Removing or installing fan drive hub attach ing parts.
- Figure 6-132. Separating or positioning fan drive hub and vertical drive shaft (piston actuated clutch)
- Figure 6-134. Removing or installing fan drive vertical shaft from fan drive hub (piston actuated clutch)
- Figure 6-137. Removing or installing fan drive disc (piston actuated clutch).
- Figure 6-138. Fan drive shaft oil distributor location
- Figure 6-143. Removing actuating clutch piston and piston rings (piston actuated clutch)
- Figure 6-144. Removing or installing ball bearing from drive hub.
- Figure 6-146. Separating or positioning vertical drive shaft, top clutch disc, and housing assembly (piston actuated clutch).
- Figure 6-147. Separating or positioning vertical drive shaft and disc housing (mechanical clutch)
- Figure 6-148. Front fan drive housing and mounting base - studding assembly
- Table 6-25. Front Fan Drive Housing Assembly Overhaul Standards
- Table 6-26. Early Cooling Fan Clutch Overhaul Standards
- Table 6-28. Front Fan Drive Housing Standard and Oversize Stud Identification
- Mechanical clutch assembly
- Figure 6-151. Pressing fart driven gearshaft into lower drive gearshaft ball bearing.
- Figure 6-153. Pressing front bevel gearshaft ball bearing on gearshaft.
- Figure 6-155. Pressing clutch upper ball bearing into fan drive housing cover.
- Section IX. OVERHAUL OF REAR FAN DRIVE HOUSING AND CLUTCH ASSEMBLY AND ACCESSORY DRIVE HOUSING
- Overhaul of Rear Fan Drive Housing and Clutch Assembly and Accessory Drive Housing
- Figure 6-157. Removing or installing bearing cap and bearing support attaching parts.
- Figure 6-158. Removing or installing injection pump advance assembly.
- Figure 6-161. Removing or installing fan driven gearshaft and ball bearings as a unit.
- Figure 6-163. Removing fuel injection pump splined drive coupler half.
- Figure 6-165. Removing fuel injection pump diaphragm drive coupler half.
- Figure 6-166. Separating or attaching rear fan and accessory drive housings (housings equipped with control covers).
- Figure 6-167. Separating or attaching rear fan and accessory drive housing (housings equipped with oil restrictors).
- Figure 6-169. Removing or installing oil seal.
- Figure 6-171. Removing fuel injection pump spur gearshaft ball bearing.
- Figure 6-174. Removing or installing rear fan drive shaft.
- Figure 6-175. Removing advance flyweight adjusting ring and injection pump drive gearshaft attaching parts
- Figure 6-177. Removing injection pump drive gearshaft.
- Figure 6-179. Removing flyweight housing.
- Figure 6-182. Removing injection pump drive gearshaft ball bearing
- Figure 6-184. Removing rear bearing support using suitable gear puller.
- Figure 6-186. Removing advance vane housing cover, gearshaftplug, and retaining ring.
- Advance vane housing cover and accessory drive gearshaft
- Figure 6-187. Rear fan and accessory drive housing and base studding assembly
- Table 6-30. Rear Fan and Accessory Drive Housing Assembly Overhaul Standards
- Table 6-31. Fuel Injection Pump Advance Unit Assembly Overhaul Standards
- Table 6-32. Rear Fan and Accessory Drive Housings Standard and Oversize Stud Identification
- Assembly.
- Figure 6-188. Determining shim thickness for rear fan driven gearshaft and rear fan drive bevel gearshaft.
- Figure 6-189. Determining shim thickness for accessory drive bevel gearshaft bearing
- Figure 6-190. Pressing bevel gear-shaft ball bearing on gearshaft
- Figure 6-192. Pressing drive gearshaft ball bearing on drive gearshaft
- Figure 6-194. Installing flyweight housing
- Figure 6-196. Installing injection pump drive gearshaft
- Figure 6-198. Installing advance flyweight adjusting ring and injection pump drive gearshaft attaching parts (adjusting ring secured with bolts).
- Figure 6-199a. Test stand assembly-FSN-4910-986-9873
- Figure 6-199b. Test stand with coupling guard and housing cover removed.
- Figure 6-199c. Test stand heater control and supply tanks
- Figure 6-200. Fuel injector advance unit curve
- Figure 6-201. Fuel injection pump advance assembly adjusting ring
- Figure 6-202. Pressing driven gearshaft ball bearing on spur gearshaft.
- Figure 6-203. Assembling rear fan and accessory drive housing.
- Figure 6-204. Installing fuel injection pump splined drive coupler half.
- Section X. OVERHAUL OF CAMSHAFT AND THROTTLE CONTROL CROSS SHAFT AND FUEL INJECTION PUMP LINKAGE
- Overhaul of Camshaft
- Figure 6-208. Removing or installing camshaft drive adapter and associated parts
- Figure 6-210. Removing or installing right camshaft assembly
- Figure 6-212. Removing or installing right camshaft end plate.
- Figure 6-213. Disassembling or assembling right camshaft cover plate.
- Figure 6-214. Improvised camshaft trueing device.
- Table 6-34. Camshafts and Drives Overhaul Standards
- Figure 6-216. Removing camshaft end plate ball bearing
- Figure 6-218. Removing or installing cross shaft shock spring and control lever
- Inspection and Repair
- Table 6-36. Trottle Control Cross Shaft and Fuel Injection Pump Linkage Overhaul Standards
- Overhaul of engine and Transmission Oil Cooler and Associated Parts
- Figure 6-223. Removing or installing engine right oil cooler thermostatic bypass valve.
- Figure 6-224. Oil cooler cleaning equipment setup-schematic diagram.
- Inspection
- Table 6-38. Engine Oil Cooler Standard and Oversize Stud Identification
- Overhaul of Engine Cooling Fan and Associated Parts
- Section XII. OVERHAUL OF ENGINE SHROUDING ASSOCIATED PARTS
- Figure 6-227. Removing or installing cooling fan shroud rails and cover
- Section XIII. OVERHAUL OF INTAKE MANIFOLDS, EXHAUST MANIFOLDS AND TUBES, CYLINDER HEAD OIL DRAIN TUBES, AND OIL FILLER AND INDICATOR TUBES
- Overhaul of Intake Manifolds Flame Heater Assembly
- Figure 6-230. Removing or installing air outlet tube and associated parts
- Figure 6-231. Removing or installing heater tube
- Figure 6-235. Removing or installing right intake manifold elbow.
- Figure 6-236. Right and left intake manifold-stud identification
- Exhaust Manifolds, Cylinder Head Oil Drain Tubes, and Oil Filler and Oil Level Indicator Tubes
- Inspection and Repair
- Section XIV. OVERHAUL OF GENERATOR NAD STARTER SUPPORTS, FUEL CHECK VALVE, PRIMARY AND SECONDARY FUEL FILTER, AND FUEL/WATER SEPARATOR
- Inspection and Repair
- Overhaul of Fuel Check Valve
- Figure 6-243. Fuel check valve flow diaphragm.
- Overhaul of Primary and Secondary Filters and Associated Parts
- Figure 6-245. Disassembling or assembling secondary fuel filters
- Overhaul of Fuel/Water Separator Secondary Fuel Filter and Fuel/Water Separator Drain Valves, and Associated Parts
- Figure 6-247. Disassembling or assembling secondary fuel filter and fuel/water separator drain valves
- Section XV. OVERHAUL OF FUEL INJECTION PUMP FUEL TUBES, FUEL INJECTOR NOZZLE FUEL RETURN TUBES, INJECTION PUMP AND TURBOSUPERCHARGER OIL HOSES, AND GENERATOR AIR INTAKE AND EXHAUST TUBES AND ASSOCIATED PARTS
- Overhaul of Fuel Injection Pump Fuel Tubes, Fuel Return Hoses, and Nozzle Fuel Return Tubes
- Injection Pump and Turbosupercharger oil Hoses
- Overhaul of Generator Air Intake and Exhaust Tubes and Associated Parts
- Section XVI. OVERHAUL OF CRANKCASE BREATHER TUBES, FIRE EXTINGUISHER TUBE, INJECTION PUMP ELECTRICAL LEAD, AND MANIFOLD HEATER FUEL TUBES, FILTER AND ELECTRICAL COMPONENTS
- Overhaul of Manifold HeaterTubes, Filter, and Electrical Components
- Overhaul of Fuel Injection Drive Couplers
- Overhaul of Piston Oiler Nozzle Assembly
- Time Totalizing Meter
- Figure 6-256. Time totalizing meter electric reset device-6645-179-2712
- CHAPTER 7. ASSEMBLY OF ENGINE
- SectioN II. ASSEMBLY OF ENGINE FROM SUBASSEMBLIES
- Figure 7-2. Installing main bearing caps using crankcase spreading tool-5120-575-7767.
- Figure 7-4. Measuring main bearing stud stretch using dial indicator.
- Figure 7-5. Checking accessory drive gear and starter idler gear backlash.
- Figure 7-8. Installing flywheel using eye bolt-5306-017-6143.
- Starter and Generator Drive Adapters, Vibration Damper, Sending Units, Oil Pump, and Oil Tubes
- Pistons and Pins, Cylinder Assemblies, Cylinder Air Deflectors Crankshaft Damper and Oil Filter Housing, and Oil Pan
- Cylinder Assemblies
- Figure 7-13. Installing cylinder assemblies on Crankcase
- Figure 7-14. Oilpan (10865039) drain plug location-limited to M60 series vehicles.
- Fan Drives, Housings, and Bases
- Figure 7-17. Installing rear fan and accessory drive housing using fan and advance unit housing sling-4910-795-7954.
- Figure 7-18. Installing front fan drive housing assembly using improvised lifting tool
- Figure 7-19. Engine with cylinders, front fan drive housing, and rear fan accessory drive housing assemblies installed
- Camshafts and Fuel Injection Pump
- Figure 7-21. Positioning engine flywheel using splined wrench-5120-793-7895.
- Figure 7-23. Adjusting exhaust valve clearance
- Figure 7-25. Installing camshaft drive shaft.
- Figure 7-26. Installing right camshaft oil transfer plug
- Figure 7-28. Correct position of camshaft lobes (cams) for fuel injection pump installation-sectional view.
- Figrue 7-30. Installing camshaft intercylinder hose flange bolts
- Nozzle and Holder Assemblies, Cylinder Deflectors, and Shrouds
- Fuel Injector Clamps, Supports, and Tubes
- Figure 7-31. Fuel injector clamps, supports, and tube installed view
- Oil Filler and Indicator Tubes, Rear and Front Shrouds, Throttle Linkage and Fuel Filters
- Intake Manifold Assemblies, Cylinder Head Oil Drain Lines, and Manifold Heater Tubes, Solenoids, and Filter
- Engine Accessories
- Time Totalizing Meter
- CHAPTER 8. ENGINE TEST AND ENGINE CONTAINER
- Crankcase and Induction System Leakage Test
- Engine Run-in
- Figure 8-1. Engine connection points--right front view.
- Figure 8-2. Engine connection points - left rear view.
- Engine Test and Adjustments
- Inspection of Cylinders for Scuffing
- Sampling inspection
- Figrue 8-4. Borescope instrument
- Table 8-2. Air Entrance Temperature Correction
- Table 8-4. Fuel Temperature Correction
- Quality Control lest
- Section II. ENGINE AND CONTAINER
- Reconditioning Container
- Figure 8-9. Interior of lower section of engine container.
- Engine Preservation
- Engine Installation
- Engine Installation-continued
- INDEX
- INDEX-continued
- INDEX-continued
- INDEX-continued
- INDEX-continued
- INDEX-continued
- INDEX-continued
- INDEX-continued
- INDEX-continued
- INDEX-continued
- INDEX-continued
- APPENDIX A. LIST OF APPLICABLE PUBLICATIONS
- Section III. TECHNICAL MANUAL
- Section V. GENERAL TYPE EQUIPMENT PUBLICATIONS
- APPENDIX B. DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
- Recoverability code
- How to Locate Repair Parts
- Federal Supply Codes for Manufacturers
- REPAIR PARTS FOR DIRECT SUPPORT GENERAL SUPPORT AND DEPOT MAINTENANCE
- 0100-ENGINE ASSEMBLY-continued
- 0100-ENGINE ASSEMBLY-continued
- 0100-ENGINE ASSEMBLY-continued
- 0100-ENGINE ASSEMBLY-continued
- 0100-ENGINE ASSEMBLY-continued
- 0100-ENGINE ASSEMBLY-continued
- 0101-CRANKCASE, CYLINDER HEAD
- 0101-CRANKCASE, CYLINDER HEAD-continued
- 0101-CRANKCASE, CYLINDER HEAD-continued
- 0102-CRANKSHAFT
- 0102-CRANKSHAFT-continued
- 0102-CRANKSHAFT-continued
- 0103-FLYWHEEL ASSEMBLY
- 0104-PISTONS, CONNECTING RODS-continued
- 0105-VALVES, CAMSHAFTS AND TIMING SYSTEM
- 0105-VALVES, CAMSHAFTS AND TIMING SYSTEM-continued
- 0105-VALVES, CAMSHAFTS AND TIMING SYSTEM-continued
- 0105-VALVES, CAMSHAFTS AND TIMING SYSTEM-continued
- 0105-VALVES, CAMSHAFTS AND TIMING SYSTEM-continued
- 0105-VALVES, CAMSHAFTS AND TIMING SYSTEM-continued
- 0105-VALVES, CAMSHAFTS AND TIMING SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0106-ENGINE LUBRICATION SYSTEM-continued
- 0108-MANIFOLDS AND CONNECTING PARTS
- 0108-MANIFOLDS AND CONNECTING PARTS-continued
- 0108-MANIFOLDS AND CONNECTING PARTS-continued
- 0108-MANIFOLDS AND CONNECTING PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- 0109-ACCESSORY DRIVING MECHANISMS AND RELATED PARTS-continued
- FUEL SYSTEM
- 0301-FUEL INJECTOR-continued
- 0301-FUEL INJECTOR-continued
- 0301-FUEL INJECTOR-continued
- 0301-FUEL INJECTOR-continued
- 0301-FUEL INJECTOR-continued
- 0302-FUEL PUMPS, LINES AND FITTINGS
- 0302-FUEL PUMPS, LINES AND FITTINGS-continued
- 0302-FUEL PUMPS, LINES AND FITTINGS-continued
- 0302-FUEL PUMPS, LINES AND FITTINGS-continued
- 0305-TURBOSUPERCHARGER
- 0305-TURBOSUPERCHARGER-continued
- 0305-TURBOSUPERCHARGER-continued
- 0308-ENGINE SPEED GOVERNOR AND CONTROLS
- 0308-ENGINE SPEED GOVERNOR AND CONTROLS-continued
- 0308-ENGINE SPEED GOVERNOR AND CONTROLS-continued
- 0309-FUEL FILTERS
- 0309-FUEL FILTERS-continued
- 0309-FUEL FILTERS-continued
- 0309-FUEL FILTERS-continued
- 0309-FUEL FILTERS-continued
- 0311-ENGINE STARTING AIDS
- 0311-ENGINE STARTING AIDS-continued
- 0311-ENGINE STARTING AIDS-continued
- 0311-ENGINE STARTING AIDS-continued
- 0311-ENGINE STARTING AIDS-continued
- 05-COOLING SYSTEM
- 0502-DEFLECTORS AND SHROUDS-continued
- 0502-DEFLECTORS AND SHROUDS-continued
- 0502-DEFLECTORS AND SHROUDS-continued
- 0502-DEFLECTORS AND SHROUDS-continued
- 0502-DEFLECTORS AND SHROUDS-continued
- 0502-DEFLECTORS AND SHROUDS-continued
- 0502-DEFLECTORS AND SHROUDS-continued
- 0502-DEFLECTORS AND SHROUDS-continued
- 0505-FAN ASSEMBLY
- 0505-FAN ASSEMBLY-continued
- 0505-FAN ASSEMBLY-continued
- 0505-FAN ASSEMBLY-continued
- 0505-FAN ASSEMBLY-continued
- 0505-FAN ASSEMBLY-continued
- 0505-FAN ASSEMBLY-continued
- 0505-FAN ASSEMBLY-continued
- 0505-FAN ASSEMBLY-continued
- 0505-FAN ASSEMBLY-continued
- 06-ELECTRICAL SYSTEM
- 0601-GENERATOR-continued
- 0601-GENERATOR-continued
- 0603-STARTING MOTOR
- 0610-SENDING UNITS AND WARNING SWITCHES
- 33-SPECIAL PURPOSE KITS
- 42-ELECTRICAL EQUIPMENT
- 26-TOOLS AND TEST EQUIPMENT
- 2604-SPECIAL TOOLS-continued
- 2604-SPECIAL TOOLS-continued
- 2604-SPECIAL TOOLS-continued
- 2604-SPECIAL TOOLS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued3
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- Section IV. GENERAL USE STANDARDIZED PARTS-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- SECTION V. FEDERAL STOCK NUMBER AND PART NUMBER INDEXES-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- PART NUMBER CROSS REFERENCED TO FEDERAL STOCK NUMBER AND FIGURE AND ITEM NUMBER-continued
- Figure B-1. Engine Shipping and Storage Container.
- Figure B-2. Crankcase and Associated Parts-Partially Exploded View.
- Figure B-3. Crankshaft Assembly, Flywheel Damper, Bearings and Associated Parts-Exploded View.
- Figure B-4. Cylinder and Head Assembly, Piston, Connecting Rod and Associated Parts-Exploded View.
- Figure B-5. Camshaft and Drive Gears-Exploded View.
- Figure B-6. Damper Housing, Oil Filters and Associated Parts-Exploded View.
- Figure B-7. Oil Pan, Tubes, Braclets, and Associated Parts-Exploded View
- Figure B-8. Oil Pan, Baffles, Studs, Inserts, and Associated Parts-Exploded View
- Figure B-9. Oil Pump, Tubes and Associated Parts-Exploded View
- Figure B-10. Cylinder Head Oil Drain Tubes and Associated Parts-Exploded View
- Figure B-11. Breather Tube, Fire Extinguisher Tube, Electrical Lead, Oil Lines and Associated Parts-Exploded View
- Figure B-12. Exhaust Manifolds and Associated Parts-Exploded View
- Figure B-13. Intake Manifold, Tubes, Turbosupercharger Tie Rod and Support and Associated Parts-Exploded View
- Figure B-14. Generator and Starter Idler and Driven Gears and Shafts--Exploded View
- Figure B-15. Engine and Accessories-Exploded View
- Figure B-16. Fuel Injection Pump Coupler Assembly and Nozzle and Holder Assembly-Exploded View
- Figure B-17. Fuel injection Pump Lines, Injector Nozzle Lines and Associated Parts-Exploded View
- Figure B-18. Throttle Linkage-Exploded View
- Figure B-19. Primary and Secondary Pressure Fluid Filters, Water Separator, Brackets, Hoses and Associated Parts-Exploded View
- Figure B-200 Secondary Pressure Fluid Filter, Primary Pressure Fluid Filter, Water Separator and Pressure Fluid Filter Assemblies
- Figure B-21. Induction Heater System-Exploded View
- Figure B-22. Engine Shroud-Exploded View
- figure B-23. Cylinder Deflectors and Plates-Exploded View
- Figrue B-24. Radiators, Shrouds, and Associated Parts-Exploded View
- Figure B-25. Engine Cooling Fans-Exploded View
- Figure B-26. Front and Rear Fan Drive Housing and Base Assemblies and Associated Parts-Exploded View
- Figure B-27. Automatic Injection Advance Assembly, Fan Drive Clutch Assembly and Associated Parts-Exploded View
- Figure B-28. Generator Exhaust Tube, Boot and Associated parts Exploded View
- Figure B-29. Special Tools
- Figure B-30. Special Tools
- Figure B-31. Test Equipment
- Figure B-32. Reusable Shipping Container-Exploded View
- THE METRIC SYSTEM AND EQUIVALENTS
- TM-9-2815-200-35
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- RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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- DISTRIBUTION
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