TM-9-2920-242-35

• DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE (INCLUDING REPAIR PARTS) STARTER, ENGINE ELECTRICAL, ASSEMBLY 2920-00-226-6545
• DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE is changed as follows
• DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE MANUAL is changed as follows
• DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE MANUAL is changed as follows
• DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE MANUAL is changed as follows
• DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE MANUAL is changed as follows
• Table of Contents
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• FIGURE 1. STARTER ASSEMBLY - 2920-226-6545 - ASSEMBLED VIEW.
• CHAPTER 1. INTRODUCTION
• FIGURE 2. STARTER ASSEMBLY - SECTIONAL VIEW
• Drive clutch assembly
• DATA
• CHAPTER 2. PARTS, SPECIAL TOOLS, AND EQUIPMENT FOR DIRECT AND GENERAL SUPPORT AND DEPOT MAINTENANCE
• CHAPTER 3. TROUBLESHOOTING
• Table I. Troubleshooting
• Table I. Troubleshooting-continued
• Table I. Troubleshooting-continued
• CHAPTER 4. REPAIR
• FIGURE 5. REMOVING LEAD ASSEMBLY AND DISCONNECTING FIELD COIL BRUSH ASSEMBLY.
• FIGURE 6. REMOVING COMMUTATOR END PLATE, BRUSHES, AND ARMATURE.
• FIGURE 7. SEPARATING LEVER HOUSING AND ATTACHED PARTS FROM FRAME.
• DISASSEMBLY OF DRIVE HOUSING
• FIGURE 10. DISASSEMBLING COMMUTATOR END PLATE ASSEMBLY.
• FIGURE 11. DISASSEMBLING BRUSH HOLDER ASSEMBLY.
• FIGURE 12. REMOVING SOLENOID PLUNGER.
• DISASSEMBLY OF LEVER HOUSING AND DRIVE CLUTCH ASSEMBLY
• FIGURE 15. DISASSEMBLING EXTERNAL PARTS OF DRIVE CLUTCH ASSEMBLY.
• FIGURE 16. DISASSEMBLING INTERNAL PARTS OF DRIVE CLUTCH ASSEMBLY.
• DISASSEMBLY OF SOLENOID RELAY
• DISASSEMBLY OF FRAME ASSEMBLY
• Section III. CLEANING, INSPECTION, AND REPAIR
• INSPECTION
• FIGURE 20. TESTING ARMATURE FOR GROUNDS
• Inspection of Drive Clutch.
• REPAIR
• FIGURE 26. UNDERCUTTING MICA USING AN ALTERNATE HAND METHOD.
• FIGURE 27. POLISHING COMMUTATOR WITH SANDPAPER.
• Section IV. ASSEMBLY
• ASSEMBLY OF SOLENOID RELAY
• FIGURE 29. ASSEMBLING INTERNAL PARTS OF DRIVE CLUTCH ASSEMBLY.
• ASSEMBLY OF DRIVE CLUTCH AND LEVER HOUSING
• FIGURE 31. INSTALLING SOLENOID PLUNGER AND LEVER.
• ASSEMBLY OF COMMUTATOR END PLATE ASSEMBLY
• ASSEMBLY OF STARTER ASSEMBLY
• FIGURE 33. INSTALLING LEVER HOUSING AND DRIVE CLUTCH ASSEMBLY.
• FIGURE 34. INSTALLING COMMUTATOR END PLATE, BRUSHES, AND ARMATURE.
• FIGURE 35. EXAMPLES OF SATISFACTORY AND UNSATISFACTORY BRUSH SEATS.
• ADJUSTING DRIVE CLUTCH PINION CLEARANCE
• FIGURE 39. PINION BLOCK TEST.
• Section V. TESTING
• Section VI. REPAIR STANDARDS
• Wear Limits
• Commutator
• STARTER, ENGINE ELECTRICAL ASSEMBLY-(DELCO-REMY MODELS, 1113904 AND 1113944)
• VISUAL GUIDE TO CONTENTS
• Figure 51. Starter assembly-typical assembled view.
• CHAPTER 5. INTRODUCTION
• CHAPTER 6. PARTS, SPECIAL TOOLS, AND EQUIPMENT
• CHAPTER 7. TROUBLESHOOTING
• CHAPTER 8. REPAIR
• Figure 53. Disassembling commutator end plate assembly.
• Figure 54. Disassembling lever housing.
• Disassembly of Solenoid Relay
• Disassembly of Frame Assembly
• Section II. ASSEMBLY
• Assembly of Drive Clutch and Lever Housing
• Assembly of Drive Housing
• Section III. REPAIR STANDARDS
• APPENDIX I. REFERENCES
• APPENDIX II. DIRECT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS
• Recoverability Code
• Explanation of Columns
• How to Locate Repair Parts
• Reporting of Equipment Manual Improvements
• How to Locate Repair Parts
• Section II. DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR PARTS LIST
• 0603-STARTER MOTOR-continued
• 0603-STARTER MOTOR-continued
• Figure 63. Starter assembly-exploded view
• Section III. INDEX NATIONAL STOCK NUMBER AND REFERENC NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER INDEX
• Section III. INDEX NATIONAL STOCK NUMBER AND REFERENC NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER INDEX-continued
• COMMUTAOR END PLATE ASSEMBLY
• NONSUPPLY ITEMS
• Figure 66. Commutator end plate assemblyexploded view.
• DRIVE LEVER HOUSING ASSEMBLY
• Figure 68. Drive lever housing assemblyexploded view.
• Figure 69. Drive housing assemblyexploded view.
• Figure 70. Drive clutch assemblyexploded view.
• FRAME ASSEMBLY
• Figure 71. Frame assemblyexploded view.
• NONSUPPLY ITEMS-continued
• STOCK NUMBER INDEX
• PART NUMBER INDEX-continued
• INDEX
• INDEX-continued
• INDEX-continued
• The Metric System and Equivalents
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• TM-9-2920-242-35
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• Distribution
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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• Distribution

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