Section II. ASSEMBLY

C 1, TM 9-2920-242-35

Figure 57. Field coils separated from frame.

Section II.

ASSEMBLY

52. Assembly of Frame Assembly

d. Varnish inside of frame and coil assembly.

Leave 0.38 inch from each end of frame free of

Note. The key letters shown below in parentheses refer to

varnish. Allow varnish to dry thoroughly before

figure 57 except where otherwise indicated.

assembling starter.

a. Install washer (B) and support, (A) on field coil

53. Assembly of Solenoid Relay

terminal stud and position field coil (E) in frame (C).

Install insulator (D) and two insulations (H)

Note. The key letters shown below in parentheses refer to

between frame and field coils.

figure 55, step 3, except where otherwise indicated.

a. Install terminal (G) on motor terminal stud (E)

b. Position each of four pole shoes (F), in turn, on

(short stud). Install motor terminal stud, battery

coil inside frame. Align mating holes and secure

terminal stud (F), terminal stud insulation strip (H),

each pole with two pole shoe screws (G) (2, fig. 56).

and terminal plate (J) with motor terminal stud in

Coat threads of pole shoe screws with a suitable

p l a t e marked MOTOR. Install one insulating

thread sealer before installation.

bushing (K), one insulator (L), one 0.516 ID.,

Note. The key letters shown below in parentheses refer

7/8 OD., 1/32 thick flat washer (M), -inch lockwasher

(N), -inch, 0.312 thick hex nut (P), -inch

c. Install two nonmetallic washers (F), 0.520 ID.,

lockwasher (N) and -inch, 0.438 thick hex nut (Q)

7/8 OD., 0.031 thick flat washer (E), 1/2-inch hex nut

on each terminal stud.

(D), field coil terminal-to-solenoid relay connector

b. Refer to figure 58 and complete assembly of

(C), 1/2-inch lockwasher (B), and 1/2-inch hex nut (A).

s o l e n o i d relay.