STARTER MOTOR REPAIR (Sheet 1 of 11)

TM 9-2835-255-34

S T A R T E R MOTOR REPAIR (Sheet 1 of 11)

APPLICABILITY: Starters M0017414MA, MB, and MC

TOOLS: Automotive fuel and electrical system repair tool kit (SC 5180-95-CL-B08)

General mechanic's tool kit: automotive (SC 5180-90-N26)

Air blow gun (Item 59, Appendix D)

Armature test set (Item 64, Appendix D)

Chemical and oil protective gloves (Item 87, Appendix D)

Dead blow hammer, 3-pound (Item 78, Appendix D)

Dial indicator (Item 62, Appendix D)

Driver shaft (Figure 3, Appendix C)

Engine lathe (Item 63, Appendix D)

Faceshield (Item 88, Appendix D)

Hacksaw blade (Item 56, Appendix D)

Industrial goggles (Item 58, Appendix D)

Machinist's scriber (Item 86, Appendix D)

Nonmetallic hose assembly (Item 61, Appendix D)

Outside caliper (Item 57, Appendix D)

Pinch bar(Item 85, Appendix D)

Reciprocating compressor unit (Item 60, Appendix D)

Spring resiliency tester (Item 79, Appendix D)

Spring tool (Figure 2, Appendix C)

Torque wrench, 0-600 in-lb (Item 17, Appendix D)

SUPPLIES: Brush kit (models MA and MB) (Item 102, Appendix E)

Brush kit (model MC) (Item 103, Appendix E)

Bushing (Item 98, Appendix E)

Dry cleaning solvent (Item 7, Appendix B)

Gasket (Item 95, Appendix E)

Grease (Item 9, Appendix B)

Lockwasher (Item 104, Appendix E) (9 required)

Lubricating oil (Item 13, Appendix B)

Plain seal (Item 100, Appendix E)

Preformed packing (Item 99, Appendix E)

Preformed packing (Item 105, Appendix E) (2 required)

Preformed packing (Item 106, Appendix E)

Sandpaper (Item 16, Appendix B)

Sealing compound (Item 19, Appendix B)

Washer (Item 101, Appendix E)

Wick (Item 97, Appendix E)

EQUIPMENT CONDITION: Starter motor tested (page 9-43)

Solenoid switch assembly removed (page 9-48)

DISASSEMBLY:

WARNING

1. CLEAN MOTOR (1) AND REMOVE ACCESS

COVER (2).

a. Clean outside of motor (1). Use solvent.

Go on to Sheet 2

Change 2

9-51