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Page Title: Section V. TESTS AND ADJUSTMENTS
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33. Pinion Housing
c.  Refer to figure 18 for instructions
covering  installation of the  positork
a.  Refer to figures 17 through 13 for
drive assembly on the armature.
instructions covering assembly of the pin-
ion housing.
Note.
Before installing the lever
and shaft assembly, lubricate the shaft
with grease, Specification MIL-G-3278.
b.  Refer to figures 12 and 11
for
instructions covering installation of the
pinion housing and brushes.
c.  Measure the end play of the arma-
ture shaft using a dial indicator as shown
in figure 40. If the end play is not be-
tween 0.005 to O.O3O-inch install or re-
move fiber washers (A, fig. 13) as neces-
sary. This can be accomplished by pulling
the brushes out of their holders (fig.
11) and removing the commutator end head
assembly (fig. 21).
Replace the above
parts and recheck end play.
34. Switch Assembly and End Cover
a.  Refer to figures 8 through 5 for
instructions  covering  assembly of the
switch assembly.
b.  Refer to figure 4 for instruction
covering installation of switch assembly
and the end cover.
Measuring armature end play.
Section V.
TESTS AND ADJUSTMENTS
35. General
Whenever a starter is tested, it should
be checked for any unusual noises or vi-
bration that might indicate an unservice-
able condition.  If either condition ex-
ists, further testing should not be at-
tempted and starter returned for rebuild.
36. Pinion
Clearance
Check starter to make certain positork
drive is fully engaged when switch ener-
gizes starter motor and pinion clearance
is between 0.010 to 0.050-inch as shown
in figure 41.  Perform the pinion clear-
ance check as follows:
a. Loosen locknut and turn adjusting
bolt to the position shown in figure 42.
b.  Use screwdriver or wrench to engage
switch by compressing spring as shown in

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