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water temperature sending unit (G) when dented,
threads are damaged, or electrical connector
end is damaged.
d. Assembly. Install 3/8-inch pipe plug (H- 1),
1/2-inch pipe plug (H-2), l/4-inch pipe plug
(H- 6), and l-inch core hole plug (H- 3) in the in-
take manifold (H-5). Install water temperature
sending unit (G) in intake manifold.
220. WATER PUMP
a. Disassembly. Disassemble the water pump
as directed in paragraph 77 b.
a. Cleaning and Inspection.
(1) Cleaning. Clean the water pump as di-
rected in paragraph 77 c.
(2) Inspection. Inspect water pump as di-
rected in paragraph 77 c.
c. Repair. Repair the water pump as directed
FIGURE 409. TESTING THERMOSTAT.
d . Assembly. Assemble the water pump as
219. INTAKE MANIFOLD
directed in paragraph 77 d.
Note. The key letters shown below in paren-
these refer to figure 408 except where other-
wise indicated.
221. CYLINDER HEAD WATER OUTLET MANI-
FOLDS
Remove water temperature
a. Disassembly.
Note. The key letters shown below in paren-
sending unit G from intake manifold (H-5).
these refer to figure 408 except where other-
Remove 3/8-inch pipe plug (H- 1), l/2-inch pipe
wise indicated.
plug (H- 2), 1/4- inch pipe plug (H- 6), and 1-inch
core hole plugs (H- 3) from intake manifold if
necessary.
a . Disassembly. Loosen hose clamp (J) and
remove hose (K) from front and rear cylinder
head water outlet manifolds (W and L).
b. Cleaning and Inspection.
(1) C l e a n i n g . Clean the intake manifold
b. Cleaning and Inspection.
(H-5) water temperature sending
unit (G) as directed in paragraph 152 c.
(1) Cleaning. Clean the rubber hoses (K)
with warm water and soap. Clean the
(2) Inspection. Inspect the intake manifold
hose clamps (J) and the rear and front
(H-5) as directed in paragraph 153 b .
cylinder head water outlet manifolds
Inspect studs (H-4) as directed in para-
(L and W) as directed in paragraph 152 c.
graph 153 d. Inspect the water tempera-
ture sending unit (G) for dents, dam-
aged threads, and damage at the electri-
(2) Inspection. Inspect the front and rear
cal connector end.
cylinder head water outlet manifolds
(W and L) as directed in paragraph 153 b
c . Repair. Repair the intake manifold as
Inspect the rubber hoses (K) for cracks,
hardening, and set condition. Inspect
directed in paragraph 154 b. Repair studs (H-4)
hose clamps (J) for cracks and bends.
as directed in paragraph 154 d Replace the
259

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