Align conductor

TM 9- 2920- 232- 34&P / TO 38X14- 2- 32

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ASSEMBLY OF THE STARTER - CONTINUED

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b. Align conductor (7) and brush plate insulator (8) with terminal and plate assembly (9).

Install six insulated brush holder washer screws (4), six insulator washers (10), three insulators (11), three

plates (12), and three brush holders (2) with springs (1). Install six hex head screws (13) to attach brush leads

(14) to holders (2). Torque screws (4), (6), and (13) to 18--24 lb--in (2.0 to 2.7 Nm).

d. Apply a light coat of grease to preformed packing (15). Install assembled brush holder assembly (16) on

commutator end plate (17) with insulator (18), two washers (19), and new preformed packing (15) in position

and secure using three screws (20). Torque to 18--24 lb--in (2.0 to 2.7 Nm).

e. Install terminal stud insulator (21), insulating bushing (22), flat washers (23), new lock washer (24), and plain

hexagon nut (25) on terminal stud (26). Torque to 20--25 lb--ft (27 to 34 Nm).

NOTE

Check insulator (21) after torque for cracks.

Install new lubricated wick (27) and oil reservoir cap (28) into end plate (17). Tap in cap flush to plate using

wood block and hammer.

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