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 TM 9-2835-255-34
S T A R T E R M O T O R R E P A I R ( S h e e t 9 of 11)
19. INSPECT BUSHING (1) AND HOUSING (2)
FOR CRACKS OR BREAKS. IF DAMAGED,
REPLACE HOUSING (2) AND TRANSFER
SCRIBE MARKS FROM OLD HOUSING (2)
TO NEW HOUSING (2).
20. REMOVE LUBRICATION PLUG (3).
REMOVE WICK (4) FROM BUSHING
CAVITY (5). INSPECT PLUG (3) FOR
DAMAGE. REPLACE AS REQUIRED.
21. LOOK AT FOUR BRUSH HOLDERS (6)
FOR DISTORTED OR DISCOLORED
SURFACES DUE TO BURNS OR HIGH
TEMPERATURES. IF DAMAGED,
REPLACE HOUSING (2) AND TRANSFER
SCRIBE MARKS FROM OLD HOUSING (2)
TO NEW HOUSING (2).
22. TEST TENSION ON EIGHT BRUSH
SPRINGS (7). TENSION SHOULD BE
BETWEEN 2.25-2.50 POUNDS (1.02-1.14
KG). IF DAMAGED, REPLACE HOUSING
(2) AND TRANSFER SCRIBE MARKS
FROM OLD HOUSING (2) TO NEW
HOUSING (2).
23. LUBRICATE STARTER MOTOR
CAVITY (5) AND INSTALL PLUG (3).
ASSEMBLY:
1. INSTALL HOUSING (8), NEW PACKING
(9), WASHER (10), AND SCREW (11).
a. Apply grease to packing (9) and install in
housing groove (12).
b. Slide washer (13) on shaft (14). Apply
grease to shaft (14) and splines (15)
where drive (16) slides.
NOTE
Make sure surfaces are grease-covered and wipe off
excess grease while housing (8) and ring (17) are
assembled.
c. Aline housing (8) and ring (17) scribe
marks and press together.
d. Apply sealing compound to five screws
(18). Install screws (18) and new
lockwashers (19).
e. Apply two drops of sealing compound to
screw (11). Put washer (10) in end of
shaft (14) and install screw (11).
Go on to Sheet 10
9-59
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