STARTER MOTOR REPAIR (Sheet 1 of 12)

TM 9-2835-255-34

S T A R T E R MOTOR REPAIR (Sheet 1 of 12)

APPLICABILITY: Starter 1114678

TOOLS: Automotive fuel and electrical system repair tool kit(SC 5180-95-CL-B08)

General mechanic's tool kit: automotive (SC 5180-90-N26)

Air blow gun (Item 59, Appendix D)

Armature test set (Item 64, Appendix D)

Armature undercutter (Item 65, Appendix D)

Chemical and oil protective gloves (Item 87, Appendix D)

Combination wrench, 3/8 inch (Item 71, Appendix D)

Deep style socket, 3/8-inch drive, 3/4-inch (Item 53, Appendix D)

Dial indicator (Item 62, Appendix D)

Electric impact wrench, l/2-inch drive (Item 44, Appendix D)

Engine lathe (Item 63, Appendix D)

Faceshield (Item 88, Appendix D)

Flat tip screwdriver bit, 3/8-inch drive, 11/16-inch (Item 47, Appendix D)

Flat tip screwdriver bit, l/2-inch drive, 15/16-inch (Item 51, Appendix D)

Hacksaw blade (Item 56, Appendix D)

Industrial goggles (Item 58, Appendix D)

Machinist's vise (Item 55, Appendix D)

Multimeter (Item 49, Appendix D)

Nonmetallic hose assembly (Item 61, Appendix D)

Oil and water separator (Item 76, Appendix D)

Outside caliper (Item 57, Appendix D)

Reciprocating compressor unit (Item 60, Appendix D)

Torque wrench, 0-600 in-lb (Item 17, Appendix D)

Vise jaw caps (Item 54, Appendix D)

SUPPLIES: Adhesive (Item 1, Appendix B)

Brush (Item 92, Appendix E)(4 required)

Dry cleaning solvent (Item 7, Appendix B)

Electrical parts kit (Item 82, Appendix E)

Gasket (Item 71, Appendix E) (2 required)

Gasket (Item 88, Appendix E)

Grease (Item 9, Appendix B)

Hose clamp (Item 77, Appendix E)

Insulator (Item 78, Appendix E)

Lockwasher (Item 39, Appendix E) (9 required)

Lockwasher (Item 75, Appendix E)

Pin (Item 90, Appendix E)

Preformed packing (Item 79, Appendix E)

Preformed packing (Item 80, Appendix E)

Preformed packing (Item 81, Appendix E)

Preformed packing (Item 89, Appendix E)(2 required)

Retaining ring (Item 83, Appendix E)(2 required)

Sandpaper (Item 17, Appendix B)

Sealing compound (Item 18, Appendix B)

Self-locking nut (Item 93, Appendix E)

Washer (Item 87, Appendix E) (2 required)

Wiping rag (Item 14, Appendix B)

EQUIPMENT CONDITION: Starter motor tested (page 9-22)

Go on to Sheet 2

Change 2

9-28