Figure 4-29. Transfer Mounted on Overhaul Stand,

TM 9-2520-246-34

Figure 4-30. Companion Flanges -- Removal.

g. Input Shaft Front Bearing Cover.

NOTE

Figure 4-29. Transfer Mounted on Overhaul Stand,

During assembly, install new gasket and

(1) Using a puller (item 4, table 2-1), remove input

tighten capscrews to 60-77 lb-ft torque.

shaft companion flange. (See fig. 4-30.)

Remove the five capscrews and lockwashers from the

input shaft front bearing cover and cover gasket. (See

NOTE

fig. 4-31.) Using a suitable tool, remove the oil seal

cover.

Apply a coating of white lead pigment, Fed

Spec TT-W-261C, to front output shaft

h. Idler Shaft Driving Gear.

spline before installing companion flange.

Tighten flange nut.

Bend locking plate tabs away from two

capscrews. Remove the two capscrews securing the

(2) Using a puller (item 4, table 2-1), remove

idler shaft driving gear to the idler shaft. (See fig. 4-

front output shaft companion flange. (See fig. 4-30.)

31.) Remove the idler shaft gear.

e. Front Output Shaft Cover Assembly.

NOTE

During assembly, install new gasket and

tighten capscrews to 45-55 lb-ft torque.

Remove the 10 capscrews and lockwashers

securing the front output shaft cover to the transfer

case cover. (See fig. 4-30.) Install puller screws into

the two puller-screw holes (fig. 4-29) in the flange of

the front output shaft cover. Pull the cover assembly

from the dowel pins (fig. 4-31) on the transfer case

cover. Remove puller screws and discard gasket.

f. Front Output Shaft and Reverse Shift Shaft

Assembly. Position the output shaft cover assembly in

an arbor press with the shafts facing upward and press

the output shaft and reverse shift assembly free from

Figure 4-31. Removal of Transfer Covers.

the cover. (See fig. 4-32.)

4-22