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 e . Inspection of Drive Clutch.
(5) Check inside diameter of sleeve bear-
ing. Replace bearing if it does not con-
(1) Inspect drive pinion for broken, chipped,
form to limits specified in wear limits
If sleeve bearing is re-
or badly worn teeth. Replace pinion if
(par. 4 1 e ) .
moved, check bearing bore in housing.
defective.
Replace housing if bore does not con-
form to limits specified.
(2) I n s p e c t internal splines in shell and
pinion and external splines on sleeve for
cracked, chipped, or broken condition.
(6) C h e c k lever shaft bores and oil seal
b o r e in housing. Replace housing if
Replace defective parts.
bores do not conform to limits specified
in wear limits (par. 4 1 e ) .
(3) Inspect all splines and pinion teeth for
nicks and burs.
(7) Inspect wick for tears, fraying, or wear.
Replace wick if defective.
(4) Inspect sleeve bearing for discoloration,
r o u g h spots, score marks, scratches,
g . Inspection of Shift Lever, Shaft, Solenoid
and nicks.
Plunger, Bellows, and Spring.
(5) Check diameter of sleeve bearing. Re-
(1) Inspect shift lever for cracks or dis-
place bearing if it does not conform to
tortion. Check shaft bore in shift lever.
l i m i t s specified in wear limits (par.
Replace lever if defective or if bore
4 1 e ) . If sleeve bearing is removed,
does not conform to limits specified in
check bearing bore in sleeve. Replace
wear limits (par. 4 1 c ) .
sleeve if bore does not conform to limits
specified.
(2) Inspect shift lever clutch contact sur-
faces for rough spots, scratches, and
(6) Check helical compression spring for
nicks.
c o n f o r m a n c e with wear limits (par.
(3) Inspect solenoid plunger for cracks or
specified.
distortion. Inspect plunger rod threads
for stripped or damaged condition. Re-
(7) Inspect shell for cracked or broken con-
place plunger if defective.
dition. Inspect shell for rough spots,
n i c k s , and scratches on internal pol-
ished surface. Replace shell if defective.
(4) I n s p e c t bellows for tears, punctures,
a n d deterioration. Replace bellows if
(8) I n s p e c t sprags for nicks, scratches,
defective.
chips, c r a c k s , and broken condition.
Inspect sprag (garter) spring for elon-
(5) Inspect solenoid plunger compression
gation and distortion. If any parts are
spring for cracks and distortion. Check
defective, replace complete set of
spring for conformance with wear limits
sprags and spring.
f . Inspection of Lever Housing.
N o t e . Appendix II, Repair Parts, lists
(1) I n s p e c t lever housing for cracks and
a parts kit for repair of the starter
distortion. Replace housing if defective.
solenoid.
(2) I n s p e c t lever housing for scratches,
(6) I n s p e c t lever shaft for rough spots,
burs, and nicks on machined surfaces.
s c r a t c h e s , and nicks. Check diameter
o f shaft for conformance with wear
(3) Inspect threads in tapped holes in lever
limits (par. 4 1 c ) . Replace shaft if de-
housing. Replace housing if threads are
fective.
s t r i p p e d or damaged beyond repair.
h . Inspection of Solenoid Relay.
(4) Inspect sleeve bearing for discoloration,
(1) Inspect case and windings for cracked
r o u g h spots, score marks, scratches,
o r broken condition. Check windings
and nicks.
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