Disassembly - TM-9-2920-232-34-P0038

TM 9- 2920- 232- 34&P / TO 38X14- 2- 32

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DISASSEMBLY OF THE STARTER ASSEMBLY - CONTINUED

0008 00

NOTE

Before performing disassembly of the starter assembly, read WP 0007 00 GENERAL

CLEANING.

Disassembly

1. Disassembly of Drive End Housing Assembly.

a. Scribe two aligned marks (1) across drive end housing (2) and lever housing (3) for realignment during

assembly.

b. Remove six internal wrenching bolts (4) and pull drive end housing assembly off starter.

Remove six rubber ball seals (5) from unused boltholes in drive end housing.

d. Remove and discard gasket (6) from lever housing (3).

e. Remove red rubber plug (7) from lever housing (3).

Drill a 5/32 inch hole near the center of exposed surface of oil reservoir cap (8) and thread a thread forming

tapping screw (9) into this hole to use as a puller. Remove cap and wick (10) and discard.

NOTE

Do not remove sleeve bearing to check outside diameter and housing bore diameter unless

bearing is loose in housing exceeding the 0.0040 to 0.0060 inch interference fit limits.

g. Using puller from bearing puller set, remove

sleeve bearing (11) from drive end housing

(2). Replace if sleeve bearing outside

diameter exceeds 0.754 to 0.755 inch.

h. Inspect drive housing (2) for cracks and

distortion. Replace housing if defective.

NOTE

When inspecting for cracks,

use an extension light and a

magnifying glass.

If sleeve bearing was removed during

disassembly, check bearing bore in housing.

Replace housing if bore dimension exceeds

0.7490 to 0.7500 inch.

0008 00- 2