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 TM 9-2835-255-34
STARTER MOTOR REPAIR (Sheet 8 of 13)
WARNING
17, REMOVE FIBER WASHER (1) FROM
HOUSING (2) AND CLEAN HOUSING (2)
AND WASHER (1) WITH SOLVENT AND
RAG.
18, INSTALL WASHER (1), LEVER (3), TWO
NEW PACKINGS (4), AND SHAFT (5).
a. Apply adhesive on back of washer (1).
Put washer (1) in housing (2).
b. Put lever (3) in housing (2).
c. Coat packings (4) with grease. Put
packings (4) on shaft (5). Put shaft (5)
through housing (2) and lever (3).
d. Put new retaining ring (6) on shaft (5).
19. INSTALL WASHERS (7, 8, 9), SPRING (10),
AND BOOT (11).
a. Install washer (7), boot (11), washer (8)
spring (10), and washer (9) on
plunger (12).
b. Install new retaining ring (13) on
plunger (12).
c. Install new clamp. (14) on plunger (12)
where boot (11) overlaps plunger (12). Do
not tighten clamp (14) at this time.
20. INSTALL PLUNGER (12), DRIVE (15),
PLUG (16), AND NEW PACKING (17) IN
HOUSING (2).
a. Put plunger (12) in housing (2) and
through lever (3).
b. Install nut (18) on threads of
plunger (12).
c. Pull lever ears (19) to front of housing
(2). Put grease on ears (19). Put drive (15)
between ears (19).
d. Push drive (15) in housing (2). Put
packing (17) on plug (16). Install plug (16)
on housing (2).
Go on to Sheet 9
9-13
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