STARTER MOTOR SOLENOID SWITCH REPAIR (Sheet 1 of 1)

TM 9-2835-255-34

STARTER MOTOR SOLENOID SWITCH REPAIR (Sheet 1 of 1)

APPLICABILITY: Starter 1114673

TOOLS: Automotive fuel and electrical system repair tool kit (SC 5180-95-CL-B08)

General mechanic's tool kit: automotive (SC 5180-90-N26)

Multimeter (Item 49, Appendix D)

SUPPLIES: Gasket (Item 72, Appendix E)

Helical spring (Item 74, Appendix E)

Screw (Item 73, Appendix E) (4 required)

EQUIPMENT CONDITION: Starter motor solenoid switch removed (page 9-4)

DISASSEMBLY:

1. REMOVE PLATE ASSEMBLY (1), GASKET

(2),

HELICAL

SPRING

(3),AND

CONTACT

ASSEMBLY (4).

a. Remove four screws (5) from plate (1). Lift

plate (1), spring (3), and contact (4) from

switch case (6) as far as electrical lead (7) will

allow.

b. Remove screw (8) from lead (7). Remove

gasket (2) from plate (1).

2. INSPECT PARTS FOR DAMAGE. REPLACE

AS REQUIRED.

ASSEMBLY:

1. INSTALL PLATE (1), NEW GASKET (2), NEW

SPRING (3), AND CONTACT (4).

a. Install gasket (2) on plate (1).

Install contact (4) and spring 3) in case (6).

b. Install screw (8) through end of lead(7).

Install screw (8) on terminal (9). Aline plate

(1) to case (6).

c. Install four new screws (5) through plate (1)

and in case (6).

2. SET MULTIMETER TO RX10,000 SCALE.

CHECK CONTINUITY BETWEEN

TERMINAL (10) AND CASE (6) AND

BETWEEN M TERMINAL (11) AND CASE (6).

CHECK CONTINUITY BETWEEN B

TERMINAL (12) AND CASE (6). IF

MULTIMETER READS ANYTHING OTHER

THAN INFINITY, REPLACE STARTER

MOTOR SOLENOID SWITCH (PAGE 9-4).

3, INSTALL STARTER MOTOR SOLENOID

SWITCH (PAGE 9-4).

End of Task

Change 2 9-5