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Page Title: Section XXIV. Repair of Thermostat Assembly
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*TM 9-2815-213-34
clearance between impeller vanes and pump body.
NOTE
3-1 24. Installation
Driving flange of seal case must seat
properly on edge of bore in pump body.
Position water pump and new gasket to cylinder block
j. Support pump on pulley end of shaft.
and secure with five cap screws and lock. washers.
Pr on impeller and maintain 0.010/0.020
inch
Section XXIII. Repair of Fan Drive Pulley, Vibration Damper,
and Water Pump Pulley Assembly
3-125. Disassembly
3-130. Installation
Using a soft hammer or brass driver, remove vibration
a. Loosen adjustable sheave on water pump and
damper from water pump drive pulley hub.
set crankshaft-to-pump drive belt in pulley.
b. Set water pump drive belt on drive pulley.  c.
3-126. Cleaning
Position pulley and damper assembly on crankshaft
Refer to paragraph 2-5 for cleaning procedure
flange.
d. Position three sheave fan drive pulley to vibration
3-127. Inspection
damper and secure to crankshaft with seven cap screws
Refer to paragraph 26 for inspection procedure
3-128. Repair
e. Tighten water pump pulley adjustable sheave to
Repair of the assembly is limited to the procedures of
obtain required belt tension.
paragraph 27.
3-129. Assembly
Press vibration damper onto water pump pulley hub.
Insure that cap screw holes are aligned.
Section XXIV. Repair of Thermostat Assembly
3-131. Disassembly
(3)  Compare
thermostat
operation
with
temperature indicated on thermometer.
a. Remove two cap screws (16) lockwasher and
c. The high range thermostats installed on the V8-
flat washer (15) securing thermostat cover (14) to
300 engine start to open at 173 degrees Fahrenheit and
housing (7).
are fully open at 186 degrees Fahrenheit.
b. Remove thermostat (12) and gasket (13) c.
d. Discard thermostats not operating in correct
Remove pipe plugs (10) and temperature transmitter
range. Replace with same range thermostat.
(11).
e. Inspect thermostat for physical damage.  If
d. Loosen hose clamp and remove hose.
damaged, replace thermostat.
3-132. Cleaning
3-134. Repair
Refer to paragraph 2-5 for cleaning procedure:
Refer to paragraph 2-7 for general repair procedures.
3-133. Inspection
3-135. Assembly
a. Perform general inspection in accordance with
Refer to paragraph 3-131 and reverse procedures.
paragraph 26.
b. Check thermostat as follows:
3-136. Installation
(1) Immerse thermostat and thermometer in
a. Position thermostat housing with new gasket to
water.
cylinder head and secure with four cap- screws and
NOTE
b. Position hose on water pump and tighten hose
Season
thermostat
by
operating
clamps.
thermostat for a period of 45 minutes at
200 degrees Fahrenheit.
(2)  Cool  water  to  the  initial  operating
temperature,
173
degrees
Fahrenheit
of the
thermostat.
3-54

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