ASSEMBLY - TM-9-2520-238-340164

TM 9-2520-238-34

REPAIR TRANSFER GEARCASE F -- Continued

0019 00

ASSEMBLY

If bearing cup(s) were removed during disassembly, heat bearing bore to 250 degrees F 300 degrees F (121 degrees C

-148 degrees C), and freeze bearing cup. Position bearing cup to its associated bearing bore. Use bearing cups replacer

and soft plastic hammer to tap cup(s) in place.

NOTE

If roller bearing cone(s) were removed during disassembly, install new ones. New cone(s) may

be heated in oil 250 degrees F (121 degrees C) to aid in installation.

Place housing (1) flat on smooth surface with cover side up.

If removed, install bearing cone (2) and bearing cone (3) on input gear (4). Install gear in housing (1).

Install secondary pump-drive gear (5) in housing (1) with smaller diameter hub toward housing.

Install shouldered shaft (6) on first intermediate gear (7) with washer (8) and new self-locking bolt (9). Tighten bolt to

32-38 lb-ft (44-51 Nm) torque. Use torque wrench (WP 0033 00, Item 44).

If removed, install bearing cone (10) and bearing cone (11) on first intermediate gear (7). Install gear in housing (1)

meshing teeth with input gear (4).

0019 00-12