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 TM 9-2835-255-34
S W I T C H REPLACEMENT (Sheet 3 of 3)
STARTER
MOTOR
NOTE
If boot (1) is new, do step 2.
Do steps 3, 4, and 5 and adjust starter motor end
play (page 9-63) within 20 minutes after doing
step 3. If not done within 20 minutes, sealing
compound on shaft threads (2) will set.
2.
INSTALL NEW BOOT (1).
3.
APPLY SMALL BEAD OF SEALING
COMPOUND ON FIRST l/2-INCH (1.27 CM)
OF SHAFT THREADS (2).
4.
APPLY GREASE TO SWITCH (3) AND ON
HOUSING (4) AROUND PLUNGER (5).
5.
PUT SWITCH (3) ON MOTOR (6) AND
ALINE PLUNGER (5) WITH SHAFT (7)
AND HOLES IN BRACKET (8) AND
MOTOR (6).
6.
PUT l/4-INCH SOCKET IN ACCESS HOLE
(9). INSTALL PLUNGER (5) ON SHAFT (7)
BY TURNING PLUNGER (5) CLOCKWISE
10 FULL TURNS.
7,
INSTALL SWITCH (3) IN HOUSING (4).
8.
B E A D S OF S E A L I N G
APPLY TWO
COMPOUND ON THREADS OF TWO
SCREWS (10). INSTALL SCREWS (10)
THROUGH BRACKET (8). TORQUE
SCREWS (10) BETWEEN 240-290 LB-IN
(27-33 Nm).
INSTALL JUMPER (11) AND CONNECT
9.
WIRE (12).
a. Put jumper (11) on terminal (13) and stud
(14). Slotted side on jumper (11) goes over
stud (14).
b. Install two nuts (15) on terminal
(13) and stud (14), Install wire (12), new
lockwasher (16), and nut (17) on
terminal (18).
10 ADJUST STARTER MOTOR END PLAY
End of Task
9-50
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