TM-9-4931-381-14-P-1 Thermal System Test Set (4931-01-119-7092) Manual

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TM-9-4931-381-14-P-1

OPERATOR'S ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST (INCLUDING DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS) THERMAL SYSTEM TEST SET
WARNING
DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL is changed as follows
Reporting Errors and Recommending Improvements
Table of Contents
Table of Contents-continued
Table of Contents-continued
Table of Contents-continued
Table of Contents-continued
Table of Contents-continued
Table of Contents-continued
Table of Contents-continued
Table of Contents-continued
LIST OF ILLUSTRATIONS
LIST OF ILLUSTRATIONS-continued
VOLUME I OPERATION, INSTALLATION, AND REFERENCE DATA THERMAL SYSTEM TEST SET
CHAPTER 1. INTRODUCTION
Abbreviations
Abbreviations-continued
Abbreviations-continued
Abbreviations-continued
CHAPTER 2. DESCRIPTION AND DATA
Figure 2-1. Test Set Cable Connections (Sheet 1 of 2)
Figure 2-1. Test Set Cable Connections (Sheet 2 of 2)
Test Set Internal Functions
Section II. PHYSICAL DESCRIPTION
Accessory Case
Holding Fixture Assembly
Test Set Cable Assemblies
Test Set Cable Assemblies-continued
Section III. TABULATED DATA
CHAPTER 3. SERVICE UPON RECEIPT OF EQUIPMENT
CHAPTER 4. OPERATING PROCEDURES
TSTC-Alphanumeric Display.
TSTC-Function Keyboard.
TSTC-Lamps 4 pushbutton Controls.
TSTC-IDU Viewer.
TSTC-TIS Controls.
TSTC-TTS Controls.
TSTC - Sync.
PCU Heat Sink.
LED Viewer Assembly.
Cable W12.
SECTION II. OPERATION UNDER USUAL CONDITIONS
FRAME 1
Inspect TSTC Front Panel
Inspect TSTC Front Panel-continued
Inspect TSTC Front Panel-continued
Remove Accessory Case Cover
Remove Power Cable Assembly W10
Connect Power Cable W10
Connect Power Cable W10-continued
Automatic Self Test
Automatic Self Test-continued
Inspect Accessory/Storage Assembly Cover Equipment
Inspect Accessory/StorageAssembly Equipment
Inspect PCU Heat Sink Holding Fixture
Connect W10 Cable
Automatic Self-Test
Shutdown Procedure
Disconnect W10 Cable
Install Accessory Case Cover Equipment
Reassemble Accessory Case
Reassemble TSTC Case
APPENDIX A. REFERENCES
APPENDIX B. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
Section II. COMPONENTS OF END ITEM
Section II. COMPONENTS OF END ITEM-continued
Section II. COMPONENTS OF END ITEM-continued
Section II. COMPONENTS OF END ITEM-continued
Section II. COMPONENTS OF END ITEM-continued
Section II. COMPONENTS OF END ITEM-continued
APPENDIX C. EXPENDABLE SUPPLIES AND MATERIALS LIST
SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST
SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST-continued
SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST-continued
VOLUME II SCHEDULED MAINTENANCE THERMAL SYSTEM TEST SET
CHAPTER 1. GENERAL
CHAPTER 2. VERIFICATION
FRAME 1
APPENDIX A. MAINTENANCE ALLOCATION CHART
Explanation of Columns in Section II.
Explanation of Columns in Section III.
Section II. MAINTENANCE ALLOCATION CHART FOR THERMAL SYSTEM TEST SET
Section II. MAINTENANCE ALLOCATION CHART FOR THERMAL SYSTEM TEST SET-continued
Section II. MAINTENANCE ALLOCATION CHART FOR THERMAL SYSTEM TEST SET-continued
Section II. MAINTENANCE ALLOCATION CHART FOR THERMAL SYSTEM TEST SET-continued
Section II. MAINTENANCE ALLOCATION CHART FOR THERMAL SYSTEM TEST SET-continued
Section II. MAINTENANCE ALLOCATION CHART FOR THERMAL SYSTEM TEST SET-continued
Section II. MAINTENANCE ALLOCATION CHART FOR THERMAL SYSTEM TEST SET-continued
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR THERMAL SIGHT TEST SET
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR THERMAL SIGHT TEST SET-continued
VOLUME III TROUBLESHOOTING THERMAL SYSTEM TEST SET
CHAPTER 1. GENERAL
CHAPTER 2. TROUBLESHOOTING APPROACH
CHAPTER 3. TROUBLESHOOTING ROADMAP
Figure 3-1. Test Set Troubleshooting Roadmap
CHAPTER 4. FAULT SYMPTOM INDEX
Figure 4-1. Fault Symptom Index (Sheet 1 of 3)
Figure 4-1. Fault Symptom Index (Sheet 2 of 3)
Figure 4-1. Fault Symptom Index (Sheet 3 of 3)
Troubleshooting Procedures
Figure 4-2. (Sheet 2 of 8)
Figure 4-2. (Sheet 3 of 8)
Figure 4-2. (Sheet 4 of 8)
Figure 4-2. (Sheet 5 of 8)
Figure 4-2. (Sheet 6 of 8)
Figure 4-2. (Sheet 7 of 8)
Figure 4-2. (Sheet 8 of 8)
Figure 4-2. (Sheet 6 of 7)
Figure 4-2. (Sheet 7 of 7)
Figure 4-3. (Sheet 1 of 3)
TABLE 4-3
Figure 4-3. (Sheet 3 of 3)
Figure 4-4. (Sheet 1 of 3)
Figure 4-4. (Sheet 2 of 3)
Figure 4-4. (Sheet 3 of 3)
Figure 4-5. (Sheet 1 of 12)
Figure 4-5. (Sheet 2 of 12)
Figure 4-5. (Sheet 3 of 12)
Figure 4-5. (Sheet 4 of 12)
Figure 4-5. (Sheet 5 of 12)
Figure 4-5. (Sheet 6 of 12)
Figure 4-5. (Sheet 7 of 12)
Figure 4-5. (Sheet 8 of 12)
Figure 4-5. (Sheet 9 of 12)
Figure 4-5. (Sheet 10 of 12)
Figure 4-5. (Sheet 11 of 12)
Figure 4-5. (Sheet 12 of 12)
Figure 4-6. (Sheet 1 of 2)
Figure 4-6. (Sheet 2 of 2)
Figure 4-7. (Sheet 1 of 4)
Figure 4-7. (Sheet 2 of 4)
Figure 4-7. (Sheet 3 of 4)
Figure 4-7. (Sheet 4 of 4)
Figure 4-8. (Sheet 1 of 4)
Figure 4-8. (Sheet 2 of 4)
Figure 4-8. (Sheet 3 of 4)
Figure 4-8. (Sheet 4 of 4)
Figure 4-9. (Sheet 1 of 4)
Figure 4-9. (Sheet 2 of 4)
Figure 4-9. (Sheet 3 of 4 )
Figure 4-9. (Sheet 4 of 4)
Figure 4-10. (Sheet 1 of 4)
Figure 4-10. (Sheet 2 of 4 )
Figure 4-10. (Sheet 3 of 4)
Figure 4-100 (Sheet 4 of 4)
Figure 4-11.
CHAPTER 5. SAMPLE TROUBLESHOOTING PROCEDURE
Figure 5-1. Sample Troubleshooting Procedure (Sheet 1 of 2)
Figure 5-1. Sample Troubleshooting Procedure (Sheet 2 of 2)
CHAPTER 6. OPERATOR ASSISTED SELF TEST PROCEDURE
Table 6-1. OPERATOR ERRORS
Figure 6-2. Operator Assisted Self-Test (Sheet 1 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 2 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 3 of 29)
Figure 6-2. Operator Assisted Se/f-Test (Sheet 4 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 5 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 6 Of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 7 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 8 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 9 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 10 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 11 of 29)
Figure 6-2. Operator Assisted Se/f-Test (Sheet 12 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 13 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 14 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 15 Of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 16 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 17 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 18 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 19 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 20 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 21 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 22 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 23 of 29)
Figure 6-2. Operator Assisted Self-Test (Sheet 24 of 29)
Table 6-3. AUTOMATIC SELF TEST FAIL CODE INDEX
Table 6-3. AUTOMATIC SELF TEST FAIL CODE INDEX-continued
Table 6-4. OAST FAIL CODE INDEX
Table 6-4. OAST FAIL CODE INDEX-continued
Table 6-4. OAST FAIL CODE INDEX-continued
CHAPTER 7. TROUBLESHOOTING PROCEDURES
Figure 7-1. (Sheet 1 of 3)
Figure 7-1. (Sheet 2 of 3)
Figure 7-1. (Sheet 3 of 3)
Figure 7-2. (Sheet 1 of 5)
Figure 7-2. (Sheet 2 of 5)
Figure 7-2. (Sheet 3 of 5)
Figure 7-2. (Sheet 4 of 5)
Figure 7-2. (Sheet 5 of 5)
Figure 7-3. (Sheet 1 of 5)
Figure 7-3. (Sheet 2 of 5)
Figure 7-3. (Sheet 3 of 5)
Figure 7-3. (Sheet 4 of 5)
Figure 7-3. (Sheet 4 of 5)
Figure 7-4. (Sheet 1 of 3)
Figure 7-4. (Sheet 2 of 3)
Figure 7-4. (Sheet 3 of 3)
Figure 7-5. (Sheet 1 of 4)
Figure 7-5. (Sheet 2 of 4)
Figure 7-5. (Sheet 3 of 4)
Figure 7-5. (Sheet 4 of 4)
Figure 7-6. (Sheet 1 of 3)
Figure 7-6. (Sheet 2 of 3)
Figure 7-6. (Sheet 3 of 3)
Figure 7-7. (Sheet 1 of 3)
Figure 7-7. (Sheet 2 of 3)
Figure 7-7. (Sheet 3 of 3)
Figure 7-8. (Sheet 1 of 3)
Figure 7-8. (Sheet 2 of 3)
Figure 7-8. (Sheet 3 of 3)
Figure 7-9. (Sheet 1 of 3)
Figure 7-9. (Sheet 2 of 3)
Figure 7-9. (Sheet 3 of 3)
Figure 7-10. (Sheet 1 of 3)
Figure 7-10. (Sheet 2 of 3)
Figure 7-10. (Sheet 3 of 3)
Figure 7-11. (Sheet 1 of 3)
Figure 7-11. (Sheet 2 of 3)
Figure 7-11. (Sheet 3 of 3)
Figure 7-12. (Sheet 1 of 3)
Figure 7-12. (Sheet 2 of 3)
Figure 7-12. (Sheet 3 of 3)
Figure 7-13. (Sheet 1 of 5)
Figure 7-13. (Sheet 2 of 5)
Figure 7-13. (Sheet 3 of 5)
Figure 7-13. (Sheet 4 of 5)
Figure 7-13. (Sheet 5 of 5)
Figure 7-14. (Sheet 1 of 12)
Figure 7-14. (Sheet 2 of 11)
Figure 7-14. (Sheet 3 of 12)
Figure 7-14. (Sheet 4 of 12)
Figure 7-14. (Sheet 5 of 12)
Figure 7-14. (Sheet 6 of 12)
Figure 7-14. (Sheet 7 of 12)
Figure 7-14. (Sheet 8 of 12)
TABLE 7-4. PCU FAIL CODE INDEX
TABLE 7-4. PCU FAIL CODE INDEX-continued
TABLE 7-4. PCU FAIL CODE INDEX-continued
TABLE 7-4. PCU FAIL CODE INDEX-continued
Figure 7-15 (Sheet 1 of 2)
Figure 7-15 (Sheet 2 of 2)
Figure 7-16 (Sheet 1 of 34)
Figure 7-16 (Sheet 2 of 34)
Figure 7-16 (Sheet 3 of 34)
Figure 7-16 (Sheet 4 of 34)
Figure 7-16 (Sheet 5 of 34)
Figure 7-16 (Sheet 6 of 34)
Figure 7-16 (Sheet 7 of 34)
Figure 7-16 (Sheet 8 of 34)
Figure 7-16 (Sheet 9 of 34)
Figure 7-16 (Sheet 10 of 34)
Figure 7-16 (Sheet 11 of 34)
Figure 7-16 (Sheet 12 of 34)
Figure 7-16 (Sheet 13 of 34)
Figure 7-16 (Sheet 14 of 34)
Figure 7-16 (Sheet 15 of 34)
Figure 7-16 (Sheet 16 of 34)
Figure 7-16 (Sheet 17 of 34)
Figure 7-16 (Sheet 18 of 34)
Figure 7-16 (Sheet 19 of 34)
Figure 7-16 (Sheet 20 of 34)
Figure 7-16 (Sheet 21 of 34)
Figure 7-16 (Sheet 22 of 34)
Figure 7-16 (Sheet 23 of 34)
Figure 7-16 (Sheet 24 of 34)
Figure 7-16 (Sheet 25 of 34)
Figure 7-16 (Sheet 26 of 34)
Figure 7-16 (Sheet 27 of 34)
Figure 7-16 (Sheet 28 of 34)
Figure 7-16 (Sheet 29 of 34)
Figure 7-16 (Sheet 30 of 34)
Figure 7-16 (Sheet 31 of 34)
TABLE 7-6. IDU FAIL CODE INDEX
TABLE 7-6. IDU FAIL CODE INDEX-continued
TABLE 7-6. IDU FAIL CODE INDEX-continued
Figure 7-17 (Sheet 1 of 29)
Figure 7-17 (Sheet 2 of 29)
Figure 7-17 (Sheet 3 of 29)
Figure 7-17 (Sheet 4 of 29)
Figure 7-17 (Sheet 5 of 29)
Figure 7-17 (Sheet 6 of 29)
Figure 7-17 (Sheet 7 of 29)
Figure 7-17 (Sheet 8 of 29)
Figure 7-17 (Sheet 9 of 29)
Figure 7-17 (Sheet 10 of 29)
Figure 7-17 (Sheet 11 of 29)
Figure 7-17. (Sheet 12 of 29)
Figure 7-17. (Sheet 13 of 29)
Figure 7-17. (Sheet 14 of 29)
Figure 7-17. (Sheet 15 of 29)
Figure 7-17. (Sheet 16 of 29)
Figure 7-17. (Sheet 17 of 29)
Figure 7-17. (Sheet 18 of 29)
Figure 7-17. (Sheet 19 of 29)
Figure 7-17. (Sheet 20 of 29)
Figure 7-17. (Sheet 21 of 29)
Figure 7-17. (Sheet 22 of 29)
Figure 7-17. (Sheet 23 of 29)
Figure 7-17. (Sheet 24 of 29)
Figure 7-17. (Sheet 25 of 29)
Figure 7-17. (Sheet 26 of 29)
TABLE 7-7. EU FAIL CODE INDEX
TABLE 7-7. EU FAIL CODE INDEX-continued
TABLE 7-7. EU FAIL CODE INDEX-continued
Figure 7-18
Figure 7-19. (Sheet 1 of 4)
Figure 7-19. (Sheet 2 of 4)
Figure 7-19. (Sheet 3 of 4)
Figure 7-19. (Sheet 4 of 4)
Figure 7-20.
Figure 21. (Sheet 1 of 4)
Figure 21. (Sheet 2 of 4)
Figure 7-21. (Sheet 3 of 4)
Figure 7-21. (Sheet 4 of 4)
Figure 7-22. (Sheet 1 of 3)
Figure 7-22. (Sheet 2 of 3)
Figure 7-22 (Sheet 3 of 3)
Figure 7-23. (Sheet 1 of 3)
Figure 7-23 (Sheet 2 of 3)
Figure 7-23. (Sheet 3 of 3)
Figure 7-24.
Figure 7-25. (Sheet 1 of 2)
Figure 7-25. (Sheet 2 of 2)
Figure 7-26. (Sheet 1 of 3)
Figure 7-26. (Sheet 2 of 3)
Figure 7-26. (Sheet 3 of 3)
Figure 7-27. (Sheet 1 of 3)
Figure 7-27. (Sheet 2 of 3)
Figure 7-27. (Sheet 3 of 3)
Figure 7-28. (Sheet 1 of 2)
Figure 7-28. (Sheet 2 of 2)
Figure 7-29. (Sheet 1 of 4)
Figure 7-29. (Sheet 2 of 4)
Figure 7-29 (Sheet 3 of 4)
Figure 7-29 (Sheet 4 of 4)
Figure 7-30. (Sheet 1 of 2)
Figure 7-30. (Sheet 2 of 2)
Figure 7-31
Figure 7-32. (Sheet 1 of 2)
Figure 7-32. (Sheet 2 of 2)
Figure 7-33. (Sheet 1 of 2)
Figure 7-33. (Sheet 2 of 2)
Figure 7-34. (Sheet 1 of 2)
Figure 7-34. (Sheet 2 of 2)
Figure 7-35 (Sheet 1 of 4)
Figure 7-35. (Sheet 2 of 4)
Figure 7-35. (Sheet 3 of 4)
Figure 7-35. (Sheet 4 of 4)
Figure 7-36. (Sheet 1 of 2)
Figure 7-36. (Sheet 2 of 2)
CHAPTER 8. TEST SET DIAGRAMS
Figure 8-3. (Sheet 1 of 2)
Figure 8-3. (Sheet 2 of 2)
Table 8-1. UUT Cable Wiring List Index
Table 8-2. Commander's Control Cable W1 Wiring List
Table 8-3. TTS PCU Cable W2 Wiring List
Table 8-3. TTS PCU Cable W2 Wiring List-continued
Table 8-4. TRU Cable W3 Wiring List
Table 8-4. TRU Cable W3 Wiring List-continued
Table 8-5. EU Cable W4 Wiring List
Table 8-5. EU Cable W4 Wiring List-continued
Table 8-5. EU Cable W4 Wiring List-continued
Table 8-6. lCU Code W5 Wiring List
Table 8-6. lCU Code W5 Wiring List-continued
Table 8-7. PCU Cable W6 Wiring List
Table 8-7. PCU Cable W6 Wiring List-continued
Table 8-7. PCU Cable W6 Wiring List-continued
Table 8-8. Gunner's Code W7 Wiring List
Table 8-8. Gunner's Code W7 Wiring List-continued
Table 8-9. Heed Cable W8 Wiring List
Table 8-9. Head Cable W8 Wiring List-continued
Table 8-10. TRU Cable W9 Wiring List
Table 8-11. PWR Cable W 10 Wiring List
THE METRIC SYSTEM AND EQUIVALENTS
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TM-9-4931-381-14-P-1
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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DISTRIBUTION
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DISTRIBUTION
RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS

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