TM-9-2990-205-34-P

• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (Including Repair Parts and Special Tools List) TURBOSUPERCHARGER MODEL 5HDR
• WARNING SUMMARY
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• TABLE OF CONTENTS
• TABLE OF CONTENTS-continued
• HOW TO USE THIS MANUAL
• GENERAL INFORMATION
• NOMENCLATURE CROSS REFERENCE LIST
• CHAPTER 1. INTRODUCTION
• EQUIPMENT DESCRIPTION AND DATA
• Lubrication
• Difference Between Models
• Difference Between Right and Left Hand Mounting
• EQUIPMENT DATA
• THEORY OF OPERATION
• CHAPTER 2. MAINTENANCE INSTRUCTIONS
• REPAIR PARTS, SPECIAL TOOLS, AND SUPPORT EQUIPMENT
• TROUBLESHOOTING INSTRUCTIONS
• Check End Play
• TABLE 2- 1. TROUBLESHOOTING
• CHAPTER 3. MAINTENANCE PROCEDURES
• GENERAL MAINTENANCE INSTRUCTIONS
• CLEANING THE TURBO BEFORE DISASSEMBLY
• Blow turbo dry with compressed air.
• DISASSEMBLY OF THE TURBO INTO COMPONENT PARTS
• Remove two cap screws and lockwashers
• Removal of the Compressor Cover and Clamp.
• Removal of the Compressor Wheel.
• Removal of Compressor Wheel Shims, Retaining Ring, and Flinger Sleeve Insert.
• Removal of Preformed Packing, Metal Seal Rings, Flinger Sleeve, and Oil Deflector.
• Removal of Upper Thrust Ring, Thrust Bearing, Thrust Sleeve Bearing, Lower Thrust Ring, and Spacer.
• Removal of the Shield, Bearing Housing, Turbine Wheel and Shaft Assembly and Backplate.
• Removal of Upper Sleeve Bearing, Retaining Rings, Lower Sleeve Bearing, Thrust Washer Bearing, and Metal Seal Ring
• Remove and discard lower sleeve bearing
• Removal of Dust Detector Cover Packing With Retainer, Chain Fastener, Chain "S" Hook, and Chain.
• Removal of Preformed Packings, Filter Retaining Strap, and Filter From Dust Detector Cover.
• CLEANING OF COMPONENT PARTS
• INSPECTION OF COMPONENT PARTS
• INSPECTION
• Inspection of Turbine Wheel and Shaft Assembly.
• Inspection of the Bearing Housing.
• Inspection of the Turbine Housing.
• Inspection of the Clamp.
• Inspection of the Shield.
• REPAIR OF COMPONENT PARTS
• REPAIR
• Repair of the Turbine Housing.
• ASSEMBLY AND OPERATIONAL TESTING
• ASSEMBLY
• Installation of Thrust Washer Bearing, Lower Sleeve Bearing, Retaining Rings, and Upper Sleeve Bearing.
• Installation of Turbine Backplate and Turbine Wheel and Shaft Assembly.
• Installation of Spacer, Lower Thrust Ring, Thrust Sleeve Bearing, Thrust Bearing, and Upper Thrust Ring.
• Installation of Oil Deflector, Flinger Sleeve with Metal Seal Rings and Preformed Packing.
• Installation of Flinger Sleeve Insert, Retaining Ring, Compressor Wheel Shims, and Compressor Wheel.
• Check Compressor Wheel Back Clearance.
• Installation of Turbine Housing, Shield, Preformed Packing and Compressor Cover.
• Table 3- 1. Housing alignment.
• Install shield
• Install new preformed packing
• Installation of Mounting Legs and Oil Drain Tube.
• Installation of Compressor Cover Inlet and Outlet Adapters and Preformed Packings.
• Installation of Preformed Packings, Filter Retaining Strap, and Filter in Dust Detector Cover.
• Installation of Dust Detector Cover, Packing with Retainer, Chain Fastener, Chain "S" Hook, and Chain.
• PRESERVATION AND STORAGE
• CHAPTER 4. SUPPORTING INFORMATION
• REFERENCE WORK PACKAGE
• SUPPLY CATALOGS
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
• Maintenance Code
• Recoverability Code
• EXPLANATION OF CROSS- REFERENCE INDEX FORMAT AND COLUMNS
• HOW TO LOCATE REPAIR PARTS
• Figure 1. Turbosupercharger Assembly.
• GROUP 0305 TURBOSUPERCHARGER MODEL 5HDR, PART NO. 11668377-1
• GROUP 0305 TURBOSUPERCHARGER MODEL 5HDR, PART NO. 11668377-1-continued
• Figure 2. Turbosupercharger Assembly 187727.
• GROUP 0305 TURBOSUPERCHARGER MODEL 5HDR, PART NO. 187727
• GROUP 0305 TURBOSUPERCHARGER MODEL 5HDR, PART NO. 187727-continued
• GROUP 0305 TURBOSUPERCHARGER MODEL 5HDR, PART NO. 187727-continued
• Figure 3. Turbosupercharger Assembly 655595- 3 and 655595- 4.
• GROUP 0305 TURBOSUPERCHARGER PART NO. 655595-3 RIGHT BANK PART NO. 655595-4 LEFT BANK
• GROUP 0305 TURBOSUPERCHARGER PART NO. 655595-3 RIGHT BANK PART NO. 655595-4 LEFT BANK-continued
• GROUP 0305 TURBOSUPERCHARGER PART NO. 655595-3 RIGHT BANK PART NO. 655595-4 LEFT BANK-continued
• Figure 4. Special Tools.
• NATIONAL STOCK AND PART NUMBER INDEXES
• PART NUMBER CROSS REFERENCE TO FIGURE AND ITEM NUMBER
• PART NUMBER CROSS REFERENCE TO FIGURE AND ITEM NUMBER-continued
• EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable Supplies and Durable Items List - Continued
• TOOL IDENTIFICATION LIST
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX-continued
• ALPHABETICAL INDEX-continued
• ALPHABETICAL INDEX-continued
• CONVERSION TABLE
• THE METRIC SYSTEM AND EQUIVALENTS
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• TM-9-2990-205-34-P
• DISTRIBUTION
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