TM-9-2920-232-34-P

• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (Including Direct Support, General Support, and Depot Maintenance Repair Parts and Special Tools Lists) STARTER, ENGINE, ELECTRICAL, ASSEMBLY DELCO - REMY - GMC
• WARNING SUMMARY
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• TABLE OF CONTENTS
• HOW TO USE THIS MANUAL
• GENERAL INFORMATION
• MAINTENANCE FORMS, RECORDS AND REPORTS
• CHAPTER 1. INTRODUCTION
• EQUIPMENT DESCRIPTION AND DATA
• DETAILED DESCRIPTION OF STARTER
• Drive Housing
• EQUIPMENT DATA
• THEORY OF OPERATION
• CHAPTER 2. MAINTENANCE INSTRUCTIONS
• REPAIR PARTS, SPECIAL TOOLS, AND SUPPORT EQUIPMENT
• TROUBLESHOOTING INSTRUCTIONS
• Figure 2--3. No--Load Test Circuit
• Figure 2--5. Punching Hole for Temporary Lubrication
• Figure 2--6. Location of Housing Attaching Screws
• Figure 2--9. Override Check
• TABLE 2- 1. TROUBLESHOOTING
• Starter drive clutch fails to shift.
• Excessive arcing of brushes-continued
• CHAPTER 3. MAINTENANCE PROCEDURES
• GENERAL MAINTENANCE INSTRUCTIONS
• GENERAL CLEANING
• Brushes
• DISASSEMBLY OF THE STARTER ASSEMBLY
• Disassembly
• Disassembly of Commutator End Plate Assembly.
• Disassembly of Commutator End Plate Assembly-continued
• Mark for replacement
• Remove six hex head screws
• Using a puller from bearing puller set
• Armature Disassembly
• Disassembly Brush Holder Assembly.
• Check brushes and springs for cracks or breaks
• Disassembly Drive Clutch And Lever Housing Assemblies.
• Tilt drive clutch assembly
• Remove outer recessed washer
• Disassembly Lever Housing Assembly.
• Inspect sleeve bearing for rough spots
• Disassembly Solenoid Assembly.
• Disassembly Terminal Plate Assembly.
• Disassembly Frame Assembly.
• Remove attaching pair of pole shoe screws
• REPAIR OF COMPONENT PARTS
• Set lathe to turn armature
• After undercutting
• ASSEMBLY OF THE STARTER
• Assembly
• Coat threads of pole shoe screws
• Terminal Plate Assembly.
• Solenoid Assembly.
• Brush Holder Assembly.
• Align conductor
• Seating Used Brushes Assembly.
• Plunger and Lever Housing Assembly.
• Install flat washer
• Lever Housing and Drive Clutch Assembly.
• Torque screws
• Commutator End Plate Assembly.
• Apply sealing compound
• Drive End Housing Assembly.
• Adjustment
• OPERATIONAL TESTING OF THE STARTER
• WATERPROOF TESTING OF THE STARTER
• ILLUSTRATED LIST OF MANUFACTURED ITEMS
• Figure 2. Spring Wind Tool.
• Figure 3. Leak Test Fitting.
• CHAPTER 4. SUPPORTING INFORMATION
• REFERENCE WORK PACKAGE
• SUPPLY CATALOGS
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
• Maintenance Code
• Recoverability Code
• EXPLANATION OF CROSS- REFERENCE INDEX FORMAT AND COLUMNS
• ABBREVIATIONS
• Figure 1. Starter Assembly.
• GROUP 0603 STARTER ASSEMBLY, DELCO REMY-GMC PART NO 1109972, 1990272
• GROUP 0603 STARTER ASSEMBLY, DELCO REMY-GMC PART NO 1109972, 1990272-continued
• Figure 2. Drive End Housing Assembly.
• GROUP 0603 STARTER ASSEMBLY, DELCO REMY-GMC PART NO 1109972, 1990272-continued
• Figure 3. Solenoid Assembly.
• GROUP 0603 STARTER ASSEMBLY, DELCO REMY-GMC PART NO 1109972, 1990272-continued
• Figure 4. Commutator End Plate Assembly
• GROUP 0603 STARTER ASSEMBLY, DELCO REMY-GMC PART NO 1109972, 1990272-continued
• Figure 5. Brush Plate Assembly
• GROUP 0603 STARTER ASSEMBLY, DELCO REMY-GMC PART NO 1109972, 1990272-continued
• Figure 6. Lever Housing Assembly.
• GROUP 0603 STARTER ASSEMBLY, DELCO REMY-GMC PART NO 1109972, 1990272-continued
• Figure 7. Frame and Field Assembly.
• GROUP 0603 STARTER ASSEMBLY, DELCO REMY-GMC PART NO 1109972, 1990272-continued
• CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX
• CROSS REFERENCE INDEXES PART NUMBER INDEX
• CROSS REFERENCE INDEXES PART NUMBER INDEX-continued
• EXPENDABLE AND DURABLE ITEMS LIST
• Table 1. Expendable and Durable Items List - Continued
• TOOL IDENTIFICATION LIST
• Table 1. Tool Identification List
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX-continued
• ALPHABETICAL INDEX-continued
• CONVERSION TABLE
• THE METRIC SYSTEM AND EQUIVALENTS
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• TM-9-2920-232-34-P
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• DISTRIBUTION
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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• RECOMMENDED CHANGES TO PUBLICATIONS AND BLANK FORMS
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