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TM 9-2815-224-34&P
Cylinder Head Maintenance Instructions (Cont)
a. Removal.
NOTE
There are 16 valve seat inserts on a cylinder head. All valve seat inserts are
removed in same manner.
(1) Support cylinder head (l), bottom side up, on two thick wooden blocks.
(2) Remove valve seat insert (2) out of cylinder head (1) using valve seat collet and puller assembly.
b. Installation.
NOTE
New valve seat inserts are pre-ground and need
not be ground after installation. All inserts are
installed in same manner.
(1) Put cylinder head (1) in water heated to a
temperature of 180 to 200F (82 to 93C) for
not less than 30 minutes.
WARNING
Be sure to wear protective gloves and clothing to
prevent personal injury when handling heated
part.
(2) Place cylinder head (l), bottom side up, on wooden blocks and place valve seat insert (2), seat
side up, in counterbore.
(3) Drive valve seat insert (2) into place until seated solidly in cylinder head using valve seat insert
installer.
(4) Set dial indicator on cylinder head and check roundness of each valve seat insert relative to
valve guide. Total runout must not exceed 0.002-in. (0.05 mm).
(5) If runout exceeds 0.002-in. (0.05 mm), check for damaged or worn valve guide.
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