TM-9-2815-224-34-P

• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) ENGINE, DIESEL: 8-CYLINDER TURBOCHARGED, DETROIT DIESEL CORPORATION MODEL 8V92TA
• WARNING
• WARNING-continued
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL is changed as follows
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL is changed as follows
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL is changed as follows
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL is changed as follows
• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL is changed as follows
• LIST OF EFFECTIVE PAGES/WORK PACKAGES
• LIST OF EFFECTIVE PAGES/WORK PACKAGES-continued
• LIST OF EFFECTIVE PAGES/WORK PACKAGES-continued
• TABLE OF CONTENTS
• TABLE OF CONTENTS-continued
• TABLE OF CONTENTS-continued
• HOW TO USE THIS MANUAL
• CHAPTE 1. INTRODUCTION
• NOMENCLATURE CROSS-REFERENCE
• Section II. EQUIPMENT DESCRIPTION
• Figure 1-1. Engine Components (Sheet 1 of 3)
• Figure 1-1. Engine Components (Sheet 2 of 3)
• Figure 1-1. Engine Components (Sheet 3 of 3)
• EQUIPMENT DATA.
• Section III. PRINCIPLES OF OPERATION
• CHAPTER 2. MAINTENANCE INSTRUCTIONS
• GENERAL MAINTENANCE INSTRUCTIONS-continued
• GENERAL MAINTENANCE INSTRUCTIONS-continued
• Section IV. ORGANIZATION OF MAINTENANCE PROCEDURES
• Table 2-1. Engine Disassembly/Reassembly Sequence Guide
• Table 2-1. Engine Disassembly/Reassembly Sequence Guide-continued
• Section V. TROUBLESHOOTING
• Table 2-3. Troubleshooting
• CRANKS - WILL NOT START.
• CRANKS - WILL NOT START-continued
• HARD TO START/STALLS AT IDLE SPEED/DOES NOT RUN SMOOTHLY.
• FAILS TO DEVELOP FULL POWER.
• LOW OIL PRESSURE.
• HIGH OIL CONSUMPTION.
• HIGH CRANKCASE PRESSURE.
• CHAPTER 3. ENGINE BLOCK AND CYLINDER HEAD MAINTENANCE
• Section II. ENGINE BLOCK ASSEMBLY
• Removal.
• Removal-continued
• Removal-continued
• Removal-continued
• Cleaning/Inspection.
• Cleaning/Inspection-continued
• Cleaning/Inspection-continued
• Cleaning/Inspection-continued
• Assembly.
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Testing.
• Testing-continued
• Testing-continued
• Testing-continued
• Testing-continued
• Testing-continued
• Follow-on Maintenance.
• FRONT END PLATE REMOVAL/INSTALLATION.
• Installation.
• Follow-on Maintenance
• REAR END PLATE REMOVAL/INSTALLATION.
• Installation.
• Follow-on Maintenance.
• AIR BOX COVERS REMOVAL/lNSTALLATION.
• Installation.
• AIR BOX DRAINS REMOVAL/INSTALLATION.
• Installation.
• Testing Air Flow.
• Section III. CYLINDER HEAD ASSEMBLY
• Removal.
• Removal-continued
• Removal-continued
• Cleaning and Inspection.
• Cleaning and Inspection-continued
• Installation
• Installation-continued
• Installation-continued
• Follow-on Maintenance.
• CYLINDER HEAD REPAIR.
• Disassembly-continued
• Disassembly-continued
• Cleaning/Inspection.
• Testing.
• Testing-continued
• Assembly.
• Assembly-continued
• Assembly-continued
• INJECTOR TUBE REMOVAL/INSTALLATION.
• Removal
• Installation.
• Installation-continued
• Installation-continued
• VALVE SEAT INSERT REMOVAL/INSTALLATION.
• Removal.
• WATER NOZZLE REMOVAL/INSTALLATION.
• Removal.
• Installation.
• CHAPTER 4. CRANKSHAFT MAINTENANCE
• CRANKSHAFT PULLEY REMOVAL/INSTALLATION-continued
• Installation
• VIBRATION DAMPER REMOVAL/INSTALLATION.
• Removal.
• Installation.
• Follow-on Maintenance
• OIL PUMP DRIVE GEAR REMOVAL/INSTALLATION.
• Installation.
• MAIN BEARING AND CRANKSHAFT REMOVAL, REPAIR, AND INSTALLATION.
• Removal-continued
• Removal-continued
• Removal-continued
• Removal-continued
• Removal-continued
• Removal-continued
• Disassembly.
• Cleaning/Inspection.
• Cleaning/Inspection-continued
• Table 4-3. Crankshaft End Play Specifications
• Assembly.
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Follow-on Maintenance.
• CRANKSHAFT COVER AND FRONT SEAL REMOVAL/INSTALLATION.
• Removal-continued
• Installation.
• Installation-continued
• Follow-on Maintenance.
• CHAPTER 4. FLEXPLATE AND FLYWHEEL HOUSING MAINTENANCE
• FLEXPLATE REMOVAL/INSTALLATION-continued
• FLYWHEEL HOUSING AND REAR OIL SEAL REMOVAL/INSTALLATION.
• Removal.
• Removal-continued
• Removal-continued
• Removal-continued
• Removal-continued
• Removal-continued
• Installation.
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Follow-on Maintenance
• CHAPTER 6. PISTON AND CONNECTING ROD MAINTENANCE
• PISTON, CONNECTING ROD, AND LINER REMOVAL/INSTALLATION-continued
• Removal-continued
• Installation.
• Installation-continued
• Follow-on Maintenance.
• PISTON REPAIR.
• Cleaning/Inspection.
• Cleaning/Inspection-continued
• Cleaning/Inspection-continued
• Assembly.
• Follow-on Maintenance
• CHAPTER 7. VALVE MECHANISM MAINTENANCE
• VALVE BRIDGE GUIDE REMOVAL/INSTALLATION-continued
• VALVE GUIDE REMOVAL/INSTALLATION.
• Installation.
• EXHAUST VALVE REMOVAL, REPAIR, AND INSTALLATION.
• Cleaning/Inspection.
• Installation.
• ROCKER ARM REMOVAL/REPAIR/INSTALLATION.
• Removal-continued
• Disassembly.
• CAM FOLLOWER/PUSH ROD REMOVAL/INSTALLATION.
• Removal.
• Installation.
• Follow-on Maintenance.
• CAM FOLLOWER REPAIR
• EXHAUST VALVE BRIDGE REMOVAL/INSTALLATION.
• Removal.
• Installation-continued
• Follow-on Maintenance
• CAMSHAFT REMOVAL/REPAIR/INSTALLATION.
• Removal-continued
• Removal-continued
• Removal-continued
• Disassembly.
• Cleaning/Inspection.
• Cleaning/Inspection-continued
• Assembly.
• Installation.
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Follow-on Maintenance.
• CAMSHAFT END BEARING BUSHING REMOVAL/INSTALLATION.
• Installation.
• IDLER GEAR REMOVAL/REPAIR/INSTALLATION
• Disassembly.
• Cleaning/Inspection.
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Installation.
• FRONT BALANCE COVER AND VIBRATION DAMPER REMOVAL/INSTALLATION
• Removal.
• Removal-continued
• Removal-continued
• Installation.
• Installation-continued
• Installation-continued
• Follow-on Maintenance.
• CHAPTER 8. OIL SYSTEM MAINTENANCE
• OIL PAN REMOVAL/INSTALLATION.
• Removal.
• Removal-continued
• Installation.
• Installation-continued
• Follow-on Maintenance.
• OIL PUMP REMOVAL/INSTALLATION.
• Removal-continued
• Installation.
• Installation-continued
• Installation-continued
• Follow-on Maintenance.
• OIL PUMP REPAIR.
• Cleaning/Inspection.
• Assembly.
• PRESSURE RELIEF VALVE REMOVAL/REPAIR/INSTALLATION.
• Removal.
• Cleaning/Inspection
• PRESSURE REGULATOR VALVE REMOVAL/REPAIR/INSTALLATION.
• Assembly.
• CHAPTER 9. EXHAUST MANIFOLD MAINTENANCE
• EXHAUST MANIFOLD REMOVAL/INSTALLATION-continued
• Installation.
• CHAPTER 10. BLOWER AND WATER PUMP DRIVES MAINTENANCE
• BLOWER DRIVE SUPPORT REMOVAL/REPAIR/INSTALLATION
• Disassembly-continued
• Cleaning/Inspection.
• Assembly-continued
• Installation.
• BLOWER ACCESSORY DRIVE HUB REMOVAL/INSTALLATION.
• Cleaning/Inspection.
• Installation.
• Follow-on Maintenance.
• BLOWER DRIVE SEAL RING REMOVAL/INSTALLATION.
• Section III. WATER PUMP DRIVE GEAR ASSEMBLY
• Removal.
• Installation.
• CHAPTER 11. ENGINE BRAKE RETARDER MAINTENANCE
• Removal.
• Installation.
• Installation-continued
• Follow-on Maintenance.
• ENGINE BRAKE RETARDER REPAIR
• Disassembly-continued
• Cleaning/Inspection.
• Assembly.
• Assembly-continued
• ENGINE BRAKE WIRE HARNESS REMOVAL/INSTALLATION.
• Removal-continued
• Installation.
• Follow-on Maintenance.
• CHAPTER 12. FUEL INJECTOR MAINTENANCE
• Removal.
• Installation.
• Follow-on Maintenance.
• FUEL INJECTOR REPAIR.
• Disassembly.
• Disassembly-continued
• Disassembly-continued
• Cleaning/Inspection.
• Cleaning/Inspection-continued
• Cleaning/Inspection-continued
• Cleaning/Inspection-continued
• Needle Valve Lift Test.
• Needle Valve Tip Test-continued
• Needle Valve Tip Test-continued
• Assembly
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• FUEL INJECTOR TESTING.
• Set Up Injector Test Kit.
• Set Up Injector Test Kit-continued
• Set Up Injector Test Kit-continued
• Set Up Injector Test Kit-continued
• Set Up Injector Test Kit-continued
• Testing.
• Testing-continued
• INJECTOR CONTROL TUBE REMOVAL/INSTALLATION.
• Removal.
• Removal-continued
• Disassembly.
• Disassembly-continued
• Cleaning/Inspection.
• Assembly-continued
• Assembly-continued
• Installation.
• Installation-continued
• Follow-on Maintenance
• CHAPTER 13. FUEL SYSTEM MAINTENANCE
• FUEL PUMP REMOVAL/REPAIR/INSTALLATION-continued
• Disassembly.
• Cleaning/Inspection
• Assembly.
• Installation.
• Follow-on Maintenance.
• CHAPTER 14. BLOWER AND TURBOCHARGER MAINTENANCE
• TACHOMETER DRIVE REMOVAL/INSTALLATION-continued
• Installation.
• BLOWER REMOVAL/INSTALLATION.
• Removal-continued
• Removal-continued
• Removal-continued
• Removal-continued
• Installation.
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Follow-on Maintenance.
• BLOWER REPAIR.
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning/Inspection.
• Assembly.
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Section III. TURBOCHARGER ASSEMBLY
• Removal-continued
• Installation.
• TURBOCHARGER REMOVAL/INSTALLATlON.
• Removal.
• Removal-continued
• Installation.
• Installation-continued
• Follow-on Maintenance.
• TURBOCHARGER REPAIR.
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning/Inspection.
• Cleaning/Inspection-continued
• Cleaning/Inspection-continued
• Assembly
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• CHAPTER 15. ENGINE GOVERNOR MAINTENANCE
• GOVERNOR HOUSING ASSEMBLY REMOVAL/INSTALLATION-continued
• GOVERNOR REPAIR.
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning/Inspection.
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Follow-on Maintenance.
• GOVERNOR COVER REMOVAL/REPAIR/INSTALLATION.
• Disassembly.
• Cleaning/lnspection.
• Assembly-continued
• Installation.
• THROTTLE DELAY REMOVAL/INSTALLATION.
• Installation.
• FUEL MODULATOR AND TUBE REMOVAL/INSTALLATION
• Removal-continued
• Cleaning/Inspection
• Installation.
• Follow-on Maintenance.
• VARIABLE, LOW SPEED LIMITING GOVERNOR REMOVAL/INSTALLATION.
• Removal-continued
• Installation.
• Installation-continued
• Follow-on Maintenance.
• BUFFER SCREW SWITCH REMOVAL/REPAIR/INSTALLATION.
• Disassembly
• Assembly.
• THROTTLE AIR CYLINDER REMOVAL/INSTALLATION.
• Removal
• Disassembly.
• Assembly.
• Follow-on Maintenance.
• THROTTLE CONTROL SOLENOID REMOVAL/INSTALLATION.
• Installation.
• ENGINE STOP SOLENOID REMOVAL/INSTALLATION/ADJUSTMENT
• Removal.
• Removal-continued
• Removal-continued
• Installation.
• Installation-continued
• Adjustment.
• CHAPTER 16. AFTERCOOLER MAINTENANCE
• Removal.
• Installation
• Follow-on Maintenance.
• CHAPTER 17. WATER PUMP MAINTENANCE
• WATER PUMP REMOVAL/REPAIR/INSTALLATION-continued
• Disassembly.
• Disassembly-continued
• Cleaning/Inspection.
• Assembly-continued
• Installation.
• Follow-on Maintenance
• CHAPTER 18. FAN CLUTCH MAINTENANCE
• FAN CLUTCH REPAIR-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning/Inspection.
• Assembly.
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• CHAPTER 19. ENGINE TUNE-UP
• EXHAUST VALVE CLEARANCE ADJUSTMENT-continued
• Adjustment-continued
• ENGINE BRAKE RETARDER ADJUSTMENT.
• Adjustment.
• FUEL INJECTOR TIMING ADJUSTMENT.
• Adjustment-continued
• GOVERNOR GAP ADJUSTMENT.
• INJECTOR RACK CONTROL LEVER ADJUSTMENT.
• Adjustment.
• Adjustment-continued
• Adjustment-continued
• Adjustment-continued
• Adjustment-continued
• Adjustment-continued
• Adjustment-continued
• Adjustment-continued
• Adjustment-continued
• STARTING AID SCREW ADJUSTMENT.
• Starting Aid Screw Adjustment.
• THROTTLE DELAY ADJUSTMENT.
• Follow-on Maintenance
• FUEL MODULATOR ADJUSTMENT.
• Adjustment-continued
• Follow-on Maintenance.
• ENGINE SPEED ADJUSTMENTS
• Maximum No-Load Speed Adjustment.
• Engine Idle Speed, Buffer Screw and Buffer Switch Adjustment.
• Engine Idle Speed, Buffer Screw and Buffer Switch Adjustment-continued
• Follow-on Maintenance.
• ENGINE SPEED CONTROL ADJUSTMENT (M984).
• Maximum Load Speed Adjustment-continued
• Maximum Load Speed Adjustment-continued
• Engine Idle Speed Adjustment.
• ENGINE COMPRESSION CHECK.
• Compression Check-continued
• Table 19-1. Compression Pressure Specifications
• APPENDIX A. REFERENCES
• OTHER PUBLICATIONS-continued
• APPENDIX C. EXPENDABLE SUPPLIES AND MATERIALS LIST
• Expendable Supplies and Materials List-continued
• Expendable Supplies and Materials List-continued
• Expendable Supplies and Materials List-continued
• Expendable Supplies and Materials List-continued
• APPENDIX D. ILLUSTRATED LIST OF MANUFACTURED ITEMS
• Section III. MANUFACTURED ITEMS ILLUSTRATION
• Figure D-2. Lifting Eyes (P/N 2BH944)
• Figure D-3. Retaining Ring Pliers (P/N 2BH945)
• Figure D-5. Turbocharger Holding Fixture (P/N 2SK742)
• Figure D-5. Hose (P/N 21021FX24)
• Figure D-7 Wear Sleeve Installation Tool
• Figure D-8. Feeler Gage [0.004 in. (0.102 mm), 0.005 in. (0.127 mm), 0.017 in. (0.432mm)]
• APPENDIX E. TORQUE LIMITS
• Table E-1. Torque Limits for Dry Fasteners
• Table E-2. Torque Limits for Wet Fasteners
• INDEX
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• THE METRIC SYSTEM AND EQUIVALENTS
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• TM-9-2815-224-34-P
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• Blank Page
• Blank Page
• Blank Page
• Distribution
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• Distribution
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• Distribution
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• Blank Page
• Distribution
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• Blank Page
• Blank Page
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• Blank Page
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• Blank Page
• Blank Page
• Distribution
• RECOMMENDED CHANGES TO EQUIPMENT PUBLICATIONS
• Blank Page
• Blank Page

Privacy Statement - Press Release - Copyright Information. - Contact Us