TM-9-2815-221-34-P

• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) ENGINE DIESEL, INDUSTRIAL TYPE MODEL DJEAM AND MODEL DJBMA
• WARNING
• WARNING-continued
• WARNING-continued
• Table of Contents
• Table of Contents-continued
• HOW TO USE THIS MANUAL
• CHAPTER 1. INTRODUCTION
• REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR'S)
• Section II EQUIPMENT DESCRIPTION AND DATA
• PHYSICAL AND TECHNICAL CHARACTERISTICS
• AIR COOLING SYSTEM
• FUEL SYSTEM
• LUBRICATION SYSTEM
• OIL FILTER ADAPTER
• STARTING SYSTEM
• GOVERNOR SYSTEM
• CYLINDER HEAD ASSEMBLY
• ENGINE DIMENSIONS AND CLEARANCES
• ENGINE DIMENSIONS AND CLEARANCES-continued
• CHAPTER 2. DIRECT SUPPORT AND GENERAL SUPPORT INTEGRATED MAINTENANCE INSTRUCTIONS
• SPECIAL TOOLS AND EQUIPMENT-continued
• SPECIAL TOOLS AND EQUIPMENT-continued
• Section II. TROUBLESHOOTING
• DOES NOT START OR STARTS HARD
• DOES NOT START OR STARTS HARD-continued
• EXCESSIVE OIL CONSUMPTION AND LIGHT BLUE SMOKE EXHAUST
• ENGINE KNOCKS (FUEL)
• EXCESSIVE FUEL CONSUMPTION BLACK SMOKE EXHAUST
• ENGINE MISFIRES
• ENGINE MISFIRES-continued
• LOW ENGINE POWER
• ENGINE KNOCKS, MECHANICAL
• GOVERNOR (SPEED CONTROL)
• Section III. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS
• CHAPTER 3. MAINTENANCE PROCEDURES
• Section II MAINTENANCE INSTRUCTIONS
• SABER GAGE, OIL FILL AND DRAIN LINE REPAIR-continued
• INSTALLATION
• AIR CLEANER ADAPTER, PANELS AND BLOWER HOUSING REPAIR
• REMOVAL-continued
• INSTALLATION
• OIL COOLER AND CYLINDER AIR HOUSING REPAIR
• CLEANING
• INSTALLATION
• AIR CLEANER INTAKE ADAPTER AND MANIFOLD HEATER REPAIR
• CLEANING
• ASSEMBLY
• INSTALLATION
• GOVERNOR LINKAGE REPAIR
• INSPECTION AND REPAIR
• FUEL LINE REPAIR
• SOLENOIDS AND CYLINDER SHROUD PANEL REPAIR
• FUEL SHUTOFF SOLENOID REPAIR
• INSPECTION AND REPAIR
• ASSEMBLY
• GLOW PLUG, NOZZLE AND HOLDER ASSEMBLY REPAIR
• DISASSEMBLY
• CLEANING
• INSPECTION AND REPAIR
• ASSEMBLY
• ASSEMBLY-continued
• INSTALLATION
• EXHAUST MANIFOLD AND HIGH AIR TEMPERATURE SWITCH REPAIR
• INSTALLATION
• ROCKER ARM COVER ASSEMBLY REPAIR
• DISASSEMBLY
• CLEANING
• ASSEMBLY
• ROCKER ARM REPAIR
• CYLINDER HEAD REPAIR
• REMOVAL-continued
• DISASSEMBLY
• CLEANING
• VALVE GUIDE AND VALVE
• VALVE GUIDE AND VALVE-continued
• VALVE SEAT INSERT
• VALVE SEAT INSERT-continued
• VALVE SPRING
• ASSEMBLY-continued
• INSTALLATION
• INSTALLATION-continued
• INSTALLATION-continued
• OIL FILTER, PRESSURE TRANSMITTER AND PRESSURE SWITCH REPAIR
• OIL LINE REPAIR
• FUEL TRANSFER PUMP REPAIR (DJBMA ONLY)
• CLEANING
• INSPECTION AND REPAIR
• ASSEMBLY-continued
• INSTALLATION
• FUEL INJECTION PUMP (PSU) REPAIR
• LEGEND
• REMOVAL
• DISASSEMBLY
• DISASSEMBLY-continued
• DISASSEMBLY-continued
• DISASSEMBLY-continued
• DISASSEMBLY-continued
• CLEANING
• ASSEMBLY
• ASSEMBLY-continued
• ASSEMBLY-continued
• ASSEMBLY-continued
• ASSEMBLY-continued
• ASSEMBLY-continued
• ASSEMBLY-continued
• INSTALLATION
• INSTALLATION-continued
• FUEL INJECTION PUMP (50) REPAIR
• LEGEND
• DISASSEMBLY
• DISASSEMBLY-continued
• DISASSEMBLY-continued
• CLEANING
• INSPECTION AND REPAIR
• ASSEMBLY
• ASSEMBLY-continued
• ASSEMBLY-continued
• ASSEMBLY-continued
• ASSEMBLY-continued
• ASSEMBLY-continued
• ASSEMBLY-continued
• INSTALLATION
• FLYWHEEL AND RING GEAR REPAIR
• INSTALLATION
• INSTALLATION-continued
• OIL FILTER ADAPTER REPAIR
• CLEANING
• ASSEMBLY
• BACKPLATE COVER AND GEARCASE COVER ASSEMBLY REPAIR
• DISASSEMBLY
• CLEANING
• ASSEMBLY
• ASSEMBLY-continued
• INSTALLATION
• INSTALLATION-continued
• INSTALLATION-continued
• OIL BASE REPAIR
• INSTALLATION
• OIL PUMP ASSEMBLY REPAIR
• DISASSEMBLY
• INSPECTION AND REPAIR
• ASSEMBLY
• INSTALLATION
• INSTALLATION-continued
• GOVERNOR AND CAMSHAFT ASSEMBLY REPAIR
• DISASSEMBLY
• CLEANING
• ASSEMBLY
• INSTALLATION
• INSTALLATION-continued
• CONNECTING ROD AND PISTON ASSEMBLY REPAIR
• DISASSEMBLY
• CLEANING
• INSPECTION AND REPAIR-continued
• ASSEMBLY
• INSTALLATION
• CRANKSHAFT AND GEARCASE BACKPLATE REPAIR
• REMOVAL-continued
• CLEANING
• INSTALLATION
• INSTALLATION-continued
• INSTALLATION-continued
• INSTALLATION-continued
• INSTALLATION-continued
• OIL BYPASS VALVE REPAIR
• INSPECTION AND REPAIR
• CYLINDER BLOCK REPAIR
• DISASSEMBLY-continued
• CLEANING -- REAR BEARING PLATE
• CLEANING -- CYLINDER BLOCK
• INSPECTION AND REPAIR
• ASSEMBLY
• ASSEMBLY-continued
• ASSEMBLY-continued
• CHAPTER 4. FINAL INSPECTION
• Test stand for auxiliary power unit
• STARTING ENGINE
• STOPPING ENGINE
• FUEL TRANSFER PUMP TEST (DJBMA ONLY)
• FUEL TRANSFER PUMP TEST (DJBMA ONLY)-continued
• FUEL INJECTION PUMP ADJUSTMENT (PSU AND 50)
• Method 1 (PSU only)
• Method 2 (Continued)
• Method 2 (Continued)
• DELIVERY VALVE ASSEMBLY TEST (50)
• NEW PLUNGER BUTTON SELECTION (50)
• NOZZLE ASSEMBLY
• MANIFOLD HEATER TEST
• FUEL SOLENOID TEST
• GOVERNOR SPEED ADJUSTMENT
• GOVERNOR SENSITIVITY ADJUSTMENT
• OIL PUMP ADJUSTMENT
• GLOW PLUG TEST
• VALVE ADJUSTMENT
• CYLINDER COMPRESSION TEST
• Section II RUN-IN TESTS
• Section III OUT-OF-SERVICE PROTECTION
• APPENDIX A. REFERENCES
• APPENDIX B. REPAIR PARTS AND SPECIAL TOOLS LIST
• Source Code.
• Source Code-continued
• Maintenance Code
• Recoverability Code
• Column 4 (FSCM)
• SPECIAL INFORMATION
• HOW TO LOCATE REPAIR PARTS
• ABBREVIATIONS
• Figure B-1. Nameplates
• GROUP:22 ACCESSORY ITEMS
• Figure B-2. Diesel Engine Assembly.
• GROUP: 29 AUXILIARY GENERATOR AND ENGINE AND CONTROLS
• Figure B-3. Cylinder Block and Oil Base Assembly
• GROUP: 2911 CRANKCASE, CYLINDER
• GROUP:  2911 CRANKCASE, CYLINDER
• Figure B-4. Crankshaft
• GROUP: 2912 CRANKSHAFT
• Figure B-5. Flywheel Assembly.
• GROUP: 2913 FLYWHEEL ASSEMBLY
• Figure B-6. Piston and Connecting Rod Assembly.
• GROUP: 2914 PISTONS AND CONNECTING RODS
• Figure B-7. Cylinder Head Assembly.
• GROUP: 2915 VALVES, CAMMSHAFT, AND TIMING SYSTEM
• GROUP: 2915 VALVES, CAMSHAFT, AND TIMING SYSTEM-CONTINUED
• Figure B-8. Governor and Camshaft Assembly
• GROUP: 2915 VALVES, CAMSHAFT AND TIMING SYSTEM-CONTINUED
• Figure B-9. Backplane and Gearcase Assembly
• GROUP: 2915 VALVES, CAMSHAFT, AND TIMING SYSTEM-CONTINUED
• Figure B-10. Lubrication Pump.
• GROUP: 2916 ENGINE LUBRICATION SYSTEM
• Figure B-11. Oil Filter Adapter Assembly.
• GROUP: 2916 ENGINE LUBRICATION SYSTEM-CONTINUED
• Figure B-12. Oil Cooler Assembly.
• GROUP: 2916 ENGINE LUBRICATION SYSTEM-CONTINUED
• Figure B-13. Oil Bypass Valve Assembly
• GROUP: 2916 ENGINE LUBRICATION SYSTEM-CONTINUED
• Figure B-14. Saber Gage, Gil Fill and Drain Lines.
• GROUP: 2916 ENGINE LUBRICATION SYSTEM-CONTINUED
• Figure B-15. Exhaust Manifold and Gaskets.
• GROUP: 2918 MANIFOLDS
• Figure B-16. Fuel Lines
• GROUP: 2932 ENGINE FUEL PUMP
• Figure B-17. Injection Nozzle Flange Holder Assembly.
• GROUP 2932 ENGINE FUEL PUMP-CONTINUED
• Figure B-18. Fuel Injection Pump Assembly (Model PSU)
• GROUP: 2932 ENGINE FUEL PUMP-CONTINUED
• GROUP: 2932 ENGINE FUEL PUMP-CONTINUED
• Figure B-19. Fuel Injection Pump Assembly (Model 50).
• GROUP: 2932 ENGINE FUEL PUMP-CONTINUED
• GROUP 2932 ENGINE FUEL PUMP-CONTINUED
• Figure B-20. Fuel Transfer Pump Assembly, DJMA Model Only
• GROUP: 2932 ENGINE FUEL PUMP-CONTINUED
• Figure B-21. Engine Air Cleaner Assembly
• GROUP: 2933 ENGINE AIR CLEANER
• GROUP: 2933 ENGINE AIR CLEANER-CONTINUED
• GROUP: 2933 ENGINE AIR CLEANER-CONTINUED
• Figure B-22. Governor Linkage.
• GROUP: 2936 ENGINE SPEED GOVERNOR AND CONTROLS
• Figure B-23 Panel and Blower Housing Assembly.
• GROUP: 2952 ENGINE COWLING DEFLECTORS, AIR DUCTS AND SHROUDS
• Figure B-24. Pressure Transmitter.
• GROUP: 2960 SENDING UNITS
• Figure B-25. Fuel Shutoff and Preheat Solenoid.
• GROUP: 2963 STARTER, SOLENOIDS, CIRCUIT BREAKERS, WIRING AND SWITCHES
• Figure B-26. High-Air Temperature Cutoff Switch Assembly.
• GROUP: 2963 STARTER, SOLENOIDS, CIRCUIT BREAKERS, WIRING AND SWITCHES-CONTINUED
• Figure B-27. Special Tools.
• GROUP:26 TOOL AND TEST EQUIPMENT
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• Section IV NATIONAL STOCK NUMBER AND PART NUMBER INDEX-continued
• APPENDIX C. EXPENDABLE SUPPLIES AND MATERIALS LIST
• Section II EXPENDABLE SUPPLIES AND MATERIALS LIST
• Section II EXPENDABLE SUPPLIES AND MATERIALS LIST-continued
• Section II EXPENDABLE SUPPLIES AND MATERIALS LIST-continued
• APPENDIX D. TORQUE LIMITS
• TORQUE VALUE GUIDE
• GLOSSARY
• INDEX
• INDEX-continued
• INDEX-continued
• INDEX-continued
• INDEX-continued
• THE METRIC SYSTEM AND EQUIVALENTS
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• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• TM-9-2815-221-34-P
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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• Distribution
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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