TM-9-2815-213-34

• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING DIRECT SUPPORT, AND GENERAL SUPPORT REPAIR PARTS LIST AND DEPOT MAINTENANCE ALLOWANCES) FOR ENGINE, DIESEL, WITH ACCESSORIES CUMMINS MODEL V8-300
• Direct Support and General Support Maintenance Manual is changed as follows
• Direct Support and General Support Maintenance Manual is changed as follows
• Table of Contents
• Table of Contents-continued
• LIST OF ILLUSTRATIONS
• LIST OF ILLUSTRATIONS-continued
• CHAPTER 1. INTRODUCTION
• Figure 1-1. Model V8-300 engine assembly--3/4 left front view.
• Figure 1-2. Model V8-300 engine assembly--3/4 right rear view.
• Engine External Components.
• Tabulated Data
• Figure 1-3. Engine assembly--rear sectional view.
• Oil Pump Assembly.
• CHAPTER 2. MAINTENANCE INSTRUCTIONS
• Repair
• Section III. Removal of Engine Components
• External Components
• Figure 2-2. Oil cooler and cover plate--removal/installation.
• Figure 2-5. Thermostat assembly--removal/installation.
• Figure 2-9. Intake manifolds fuel pump and fuel lines--removal/installation.
• Internal Components
• Figure 2-12. Cylinder head covers-removal/installation.
• Figure 2-15. Rocker arms and push rods--removal/installation.
• Figure 2-18. Valve crossheads - removal/installation.
• Figure 2-21. Flywheel-removal/installation.
• Figure 2-23. Flywheel housing - removal/installation.
• Figure 2-27. Front cover-removal/installation.
• CHAPTER 3. REPAIR INSTRUCTIONS
• Assembly
• Disassembly
• Installation
• Section IV. Repair of Connecting Rod and Piston Assembly
• Figure 3-9. Piston and ring assembly.
• Figure 3-11. Ring groove wear check.
• Section V. Repair of Front Cover
• Installation
• Inspection
• Section VII. Repair of Camshaft
• Section IX. Repair of Flywheel Housing and Spacer Plate
• Section X. Repair of Oil Pan
• Installation
• Inspection
• Section XIII. Repair of Cylinder Heads
• Figure 3-29. Valve seat-sectional view
• Figure 3-32. Valve head and collet check.
• Figure 3-36. Valve and injector counterbore dimensions.
• Figure 3-38. Valve guide installation
• Tests
• Installation
• Section XIV. Repair of Fuel Injectors
• Figure 3-50. Injector cup-removal/installation.
• Assembly
• Figure 3-54. Injector check ball seating.
• Figure 3-56. Injector body and plunger markings.
• Injector Spray Pattern Check.
• Figure 3-59. Injector test stand
• Figure 3-62. Air pressure adjustment.
• Figure 3-67. Load cell tester.
• Figure 3-68. Ball seat resurfacing
• Chart 3 -1. Injection Timing
• Section XV. Repair of Rocker Arm Assembly and Push Rods
• Section XVI. Repair of Push Rod Cavity Covers
• Section XVIII. Repair of Air Compressor and Drive Assembly
• Figure 3-72. Air compressor drive gear timing mark.
• Figure 3-73. Fuel Pump PT (type G).
• Figure 3-74. Mounting plate and ball joint vise installation
• Figure 3-78. Plunger assembly-removal/installation.
• Inspection of Sub-Assemblies.
• Figure 3-79. Fuel pump test stand equipment.
• Figure 3-80. Fuel pump test stand.
• Repair
• Figure 3-82. Pump to stand drive shaft engagement.
• Figure 3-83. Pump preparation for test and calibration.
• Assembly of Sub-Assemblies and pump
• Fuel Pump Test and Calibration
• Figure 3-90. Main throttle shaft shim check.
• Figure 3-93. Throttle stop screw adjust.
• Chart 3-2. Troubleshooting Fuel Pump
• Section XX. Repair of Water Crossover Pipe and Lifting Eyes
• Section XXII. Repair of Water Pump Assembly
• Section XXIV. Repair of Thermostat Assembly
• Section XXV. Repair of Fan, Fan Hub, and Bracket Assembly
• Section XXVII. Repair of Alternator Assembly and Mounting Bracket.
• Section XXX. REPAIR OF EXHAUST MANIFOLDS
• Starting and Testing
• Dynamometer Test
• Preparation For Starting
• Blow-By Check.
• Section XXXIII. REPAIR AND REBUILD STANDARDS
• Figure 3-98. Engine blow-by check.
• Figure 3-101. Performance curve.
• Crankshaft
• Cylinder Sleeve
• Figure 3-106. Cylinder sleeve-points of measurement
• Figure 3-109. Oil pressure regulator and oil pump-points of measurement.
• Figure 3-110. Cylinder Head-Points of measurement.
• Figure 3-112. Rocker arms and shaft-points of measurement.
• Figure 3-113. Water pump-points of measurement.
• Figure 3-114. Assembly data-points of measurement (run-out).
• Cooling System Group.
• APPENDIX A. REFERENCES
• Ordnance Engines
• APPENDIX B. REPAIR PARTS AND SPECIAL TOOLS LIST
• Maintenance Code
• Special Information
• GROUP 01-ENGINE
• 0101-BLOCK AND CYLINDER HEAD
• 0102-CRANKSHAFT
• 0103-FLYWHEEL ASSEMBLY
• 0105-VALVES AND CAMSHAFT
• 0105-VALVES AND CAMSHAFT-continued
• 0106-ENGINE LUBRICATION SYSTEM
• 0106-ENGINE LUBRICATION SYSTEM-continued
• 0106-ENGINE LUBRICATION SYSTEM-continued
• 0108-MANIFOLDS
• GROUP 03-FUEL SYSTEM
• 0302-FUEL PUMP
• 0302-FUEL PUMP-continued
• 0302-FUEL PUMP-continued
• 0302-FUEL PUMP-continued
• 0302-FUEL PUMP-continued
• 0304-AIR CLEANER
• GROUP 05-COOLING SYSTEM
• DESCRIPTION
• DESCRIPTION (CONT)
• DESCRIPTION (CONT)
• Section III. SPECIAL TOOLS, TEST AND SUPPORT EQUIPMENT
• Section III. SPECIAL TOOLS, TEST AND SUPPORT EQUIPMENT (CONT)
• Section III. SPECIAL TOOLS, TEST AND SUPPORT EQUIPMENT (CONT)
• Figure B-1. Engine and container assembly.
• Figure B-2. Cylinder block and head assembly.
• Figure B-3. Crankshaft main bearing and drive pulley.
• Figure B-4. Flywheel assembly.
• Figure B-5. Connecting rod, piston and rings.
• Figure B-6. Cylinder head, valves, rocker arms, and covers.
• Figure B-7. Front cover and camshaft.
• Figure B-8. Engine lubrication system (crankcase breather).
• Figure B-9. Engine lubrication system (oil pan).
• Figure B-10. Engine lubrication system (pump).
• Figure B-11. Engine lubrication system (oil cooler).
• Figure B-12. Manifold-intake and exhaust.
• Figure B-13. Fuel injector.
• Figure B-14. Fuel pump assembly.
• Figure B-15. Fuel pump housing (exploded view).
• Figure B-16. Fuel pump gear and damper assembly.
• Figure B-17. Fuel shutoff solenoid valve and governor spring pack.
• Figure B-18. Governor assembly (main shaft cover).
• Figure B-19. Air intake components.
• Figure B-20. Glow plug and heater accessories.
• Figure B-21. Thermostat and crossover tube.
• Figure B-22. Water pump.
• Figure B-23. Fan, hub, and bracket.
• Figure B-24. Generator.
• Figure B-24.1. Starter assembly-diesel engine.
• Figure B-25. Air compressor and drive mechanism.
• Figure B-26. Power steering pump.
• Figure B-27. Tachometer drive (fuel pump).
• Figure B-28. Special tools. (Sheet 1 of 9)
• Figure B-28. Special tools. (Sheet 2 of 9)
• Figure B-28. Special tools. (Sheet 3 of 9)
• Figure B-28. Special tools. (Sheet 4 of 9)
• Figure B-28. Special tools. (Sheet 5 of 9)
• Figure B-28. Special tools. (Sheet 6 of 9)
• Figure B-28. Special tools. (Sheet 7 of 9)
• Figure B-28. Special tools. (Sheet 8 of 9)
• Figure B-28. Special tools. (Sheet 9 of 9)
• Figure B-29. Test equipment. (Sheet 1 of 2)
• Figure B-29. Test equipment. (Sheet 2 of 2)
• Section IV. NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER
• Section IV. NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER (cont)
• Section IV. NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER (cont)
• Section IV. NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER (cont)
• Section IV. NATIONAL STOCK NUMBER CROSS-REFERENCE TO FIGURE AND ITEM NUMBER (cont)
• Reference Number Cross- Reference to Figure and Item Number
• Reference Number Cross- Reference to Figure and Item Number (cont)
• Reference Number Cross- Reference to Figure and Item Number (cont)
• Reference Number Cross- Reference to Figure and Item Number (cont)
• Reference Number Cross- Reference to Figure and Item Number (cont)
• Reference Number Cross- Reference to Figure and Item Number (cont)
• INDEX
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• INDEX (cont)
• Distribution
• TM-9-2815-213-34
• Recommended Changes to Equipment Technical Publications
• Blank Page
• Distribution:

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