TM-55-1930-208-24

• BARGE, LIQUID CARGO, NON-PROPELLED, STEEL 120 FEET, DESIGN 231C
• WARNING
• WARNING (Cont)
• TABLE OF CONTENTS
• LIST OF ILLUSTRATIONS
• LIST OF ILLUSTRATIONS (cont)
• LIST OF ILLUSTRATIONS - Continued
• LIST OF ILLUSTRATIONS - Continued
• LIST OF ILLUSTRATIONS - Continued
• Chapter 1. INTRODUCTION
• Section II. EQUIPMENT DESCRIPTION
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
• DIESEL ENGINE CONTROLS AND INDICATORS.
• Tabulated Data.
• EQUIPMENT DATA
• Nut and Bolt Torque Data, Detroit Diesel Engine 7000 C.
• Chapter 2. UNIT MAINTENANCE
• Chapter 3. DIRECT SUPPORT MAINTENANCE
• Section II. MAINTENANCE OF HULL
• Figure 3-1. Ullage, Disassembly/Reassembly.
• VALVE, PRESSURE RELIEF.
• ENGINE SHUTDOWN.
• Installation.
• Figure 3-3. Engine Shutdown, Removal/Installation.
• Section III. MAINTENANCE OF MACHINERY HOUSE
• Figure 3-4. Exhaust Fan, Removal/Installation.
• TANK, FUEL OIL.
• Figure 3-5. Fuel Oil Tank, Removal/Installation.
• Section IV. MAINTENANCE OF BOOM, CARGO
• Figure 3-6. Cargo Boom, Removal/Installation.
• Inspection.
• Section V. MAINTENANCE OF GEAR, DECK
• Figure 3-7. Bilge Pump and Piping, Removal/Installation.
• Figure 3-8. Bilge Pump, Disassembly/Reassembly.
• Cleaning.
• Section VI. MAINTENANCE OF HYDRAULIC START SYSTEM
• Disassembly
• Figure 3-9. Cranking Motor, Disassembly/Reassembly.
• Cleaning.
• HYDRAULIC PUMP.
• Disassembly
• Figure 3-10. Hydraulic Pump, Disassembly/Reassembly.
• Cleaning.
• Reassembly.
• ACCUMULATOR.
• Figure 3-11. Accumulator, Removal/Installation.
• Figure 3-12. Accumulator, Disassembly/Reassembly.
• Cleaning.
• Figure 3-13. Accumulator Charging Set-Up.
• RESERVOIR, HYDRAULIC.
• Figure 3-14. Hydraulic Reservoir, Removal/Installation.
• Section VII. MAINTENANCE OF ENGINE
• ENGINE, DIESEL.
• Figure 3-15. Diesel Engine, Removal/Installation.
• THROTTLE CONTROLS.
• Figure 3-16. Throttle Controls, Removal/Installation.
• GOVERNOR.
• Figure 3-17. Governor, Removal/Installation
• Disassembly
• Figure 3-19. Governor Sub-cap, Disassembly/Reassembly.
• Disassembly - Continued.
• Disassembly - Continued.
• Figure 3-21. Governor Drive Assembly, Disassembly/Reassembly.
• Inspection.
• Reassembly.
• Reassembly - Continued.
• Reassembly - Continued.
• Reassembly - Continued.
• Installation.
• Figure 3-22. Adjusting Load Limit
• Adjustment
• Figure 3-23. Adjusting Speed Droop.
• INTAKE, AIR CLEANER ASSEMBLY.
• Figure 3-25. Air Intake, Removal, Disassembly, Reassembly, and Installation.
• Reassembly.
• INTAKE, AIR CLEANER ASSEMBLY.
• BLOWER
• Figure 3-28. Water Pump Drive Coupling, Removal.
• Disassembly
• Figure 3-32. End Plate Removal Using Tool Set J6270F.
• Cleaning.
• Figure 3-35. Front End Plate, Installation.
• Assembly
• Figure 3-38. Bearings, Retainers, and Front Cover, Installation.
• Figure 3-40. Blower Gears, Installation.
• Figure 3-41. Rotor Timing.
• Figure 3-42. Drive Hub, Installation.
• BLOWER DRIVE.
• Removal
• Figure 3-44. Blower Drive, Removal, Disassembly, Reassembly, and Installation.
• Cleaning.
• Figure 3-23. Adjusting Speed Droop.
• INTAKE, AIR CLEANER ASSEMBLY.
• Figure 3-25. Air Intake, Removal, Disassembly, Reassembly, and Installation.
• Reassembly.
• INTAKE, AIR CLEANER ASSEMBLY.
• Removal
• Figure 3-28. Water Pump Drive Coupling, Removal.
• Figure 3-30. Installation of Gear Pullers.
• Figure 3-32. End Plate Removal Using Tool Set J6270F.
• Figure 3-34. Oil Seals, Installation.
• Figure 3-35. Front End Plate, Installation.
• Figure 3-37. Rear End Plate, Installation.
• Figure 3-38. Bearings, Retainers, and Front Cover, Installation.
• Figure 3-40. Blower Gears, Installation.
• Figure 3-41. Rotor Timing.
• Figure 3-42. Drive Hub, Installation.
• BLOWER DRIVE.
• Removal
• Figure 3-44. Blower Drive, Removal, Disassembly, Reassembly, and Installation.
• Cleaning.
• Installation.
• PUMP, FUEL.
• Figure 3-46. Fuel Pump, Disassembly/Reassembly.
• Cleaning.
• Figure 3-48. Inner Oil Seal, Installation.
• Figure 3-50. Fuel Pump, Assembly.
• INJECTOR, FUEL.
• Figure 3-51. Fuel Injector, Removal/Installation.
• Figure 3-52. Checking Rack for Freeness in Tester J29584.
• Figure 3-53. Injector Installed in Tester J23010.
• Figure 3-54. Injector in Position for Testing.
• Test
• Figure 3-55. Injector in Calibrater J22410.
• Figure 3-56. Fuel Injector, Disassembly/Reassembly.
• Cleaning.
• Inspection
• COOLER, LUBRICATION OIL.
• Figure 3-57. Lube Oil Cooler, Removal/Installation.
• Cleaning.
• Testing.
• Installation.
• PUMP, WATER
• Figure 3-58. Water Pump, Removal, Disassembly, Reassembly, and Installation.
• Inspection.
• FAN BELTS.
• Installation.
• Figure 3-59. Fan Belts, Removal, Installation, and Adjustment.
• RADIATOR.
• Figure 3-60. Radiator, Removal/Installation.
• Test.
• MANIFOLD, WATER.
• THERMOSTAT AND HOUSING
• Figure 3-62. Thermostat and Housing, Removal/Installation.
• Cleaning
• TACHOMETER.
• Removal
• Figure 3-63. Tachometer, Removal/Installation.
• CRANKSHAFT PULLEY AND DAMPER
• Figure 3-64. Crankshaft Pulley and Damper, Removal/Installation.
• Cleaning.
• COVER, BALANCE WEIGHT
• Figure 3-66. Balance Weight Cover, Bolt Tightening Sequence.
• ENGINE LIFTING BRACKETS.
• Cleaning.
• MANIFOLD, EXHAUST.
• Cleaning.
• COVER, ROCKER ARM.
• Cleaning.
• Figure 3-69. Rocker Arm Cover, Removal/Installation.
• COVER, BALENCE WEIGHT
• Disassembly.
• Figure 3-71. Control Rack Lever Adjustment.
• Figure 3-73. Checking Rotating Movement of Injector Control Rack
• Adjustment
• CONTROLS, ROCKER ARM.
• Cleaning.
• Figure 3-75. Rocker Arms, Removal/Installation.
• PAN OIL
• Figure 3-76. Oil Pan, Removal/Installation.
• HEAD, CYLINDER
• Figure 3-77. Cylinder Head, Removal/Installation.
• Figure 3-78. Cylinder Head Bolt Tightening Sequence.
• VALVE OPERATING MECHANISM.
• Removal
• Figure 3-80. Cam Followers, Push Rods, and Springs, Removal/Installation.
• Figure 3-82. Testing Cam Follower Spring.
• Figure 3-83. Checking Cam Follower to Guide Clearance.
• VALVES, INTAKE AND EXHAUST.
• Figure 3-85. Valve Spring Compressor Use.
• Cleaning.
• BALANCE WEIGHTS.
• Figure 3-88. Balance Weight, Removal/Installation.
• CAMSHAFT AND BALANCE SHAFT.
• Figure 3-89. Camshaft and Balance Shaft, Removal/Installation.
• Installation.
• Installation - Continued.
• GEAR TRAIN AND IDLER GEAR.
• FLYWHEEL.
• Figure 3-91. Flywheel, Removal/Installation.
• Repair
• FLYWHEEL HOUSING.
• Figure 3-92. Flywheel Housing, Removal.
• Figure 3-93. Flywheel Housing, Installation.
• Figure 3-94. Flywheel Housing, First Torque.
• OIL PRESSURE REGULATOR.
• OIL PUMP.
• Figure 3-97. Oil Pump, Removal/Installation.
• Figure 3-98. Oil Pump, Disassembly/Reassembly.
• Cleaning.
• Reassembly
• PANEL, INSTRUMENT.
• Figure 3-99. Instrument Panel, Removal/Installation.
• Cleaning.
• Section VIII. MAINTENANCE OF CLUTCH
• Figure 3-101. Clutch Adjustment.
• CLUTCH REPLACEMENT.
• Figure 3-102. Clutch Replacement, Removal/Installation.
• Section IX. MAINTENANCE OF SPEED REDUCER
• Figure 3-103. Speed Reducer Cover and High Speed Shaft.
• Disassembly.
• Figure 3-104. Speed Reducer Low Speed and Intermediate Shafts.
• Cleaning.
• Figure 3-105. Bevel Pinion Measurement.
• Figure 3-106. Measuring Pinion Backlash.
• Reassembly - Continued.
• COUPLING ASSEMBLY.
• Figure 3-108. Coupling Assembly, Removal.
• Figure 3-109. Coupling Assembly, Installation.
• SHAFT ASSEMBLY.
• Removal
• Figure 3-110. Shaft Assembly, Removal, Disassembly, Reassembly, and Installation.
• Inspection.
• Section X. MAINTENANCE OF PUMP, TRANSFER
• Figure 3-111. Transfer Pump, Removal / Installation.
• Figure 3-112. Transfer Pump, Disassembly/Reassembly.
• Disassembly
• Installation.
• VALVE, PRESSURE RELIEF.
• Figure 3-113. Pressure Relief Valve, Removal/Installation.
• Cleaning and Inspection.
• Figure 3-115. Pressure Gauges, Removal/Installation.
• Inspection.
• Chapter 4. GENERAL SUPPORT MAINTENANCE
• Section II. MAINTENANCE OF HULL
• Section III. MAINTENANCE OF MACHINERY HOUSE
• FRAME AND EXTERIOR COVERING
• Figure 4-1. Frame and Exterior Covering, Removal/Installation.
• DOORS.
• Figure 4-2. Doors, Removal/Installation.
• TANK, FUEL OIL.
• Section IV. MAINTENANCE OF DAVIT, ANCHOR
• Removal
• Figure 4-3. Anchor Davit, Removal/Installation.
• WINCH, ANCHOR.
• Figure 4-4. Anchor Winch, Removal, Disassembly, Reassembly, and Installation.
• Cleaning.
• Installation.
• Section V. MAINTENANCE OF ENGINE
• Figure 4-5. Valve Guide, Removal.
• Figure 4-8. Bridge Guide, Removal.
• Figure 4-9. Valve Seat Insert, Removal.
• Cleaning.
• Figure 4-11. Pressure Test of Cylinder Head Using Tool J28454.
• Figure 4-12. Checking Fire Deck of Cylinder Head.
• Figure 4-13. Minimum Distance Between Top and Bottom Faces.
• Figure 4-15. Injector Tube, Installation.
• Figure 4-17. Injector Tube, Reaming.
• Figure 4-18. Bevel Gage Measurement.
• Figure 4-20. Valve Guide Installation.
• Assembly
• PISTONS AND CONNECTING RODS.
• Figure 4-22. Pistons and Connecting Rods, Removal/Installation.
• Figure 4-23. Removing or Installing Piston Rings Using Tool J8128 .
• Disassembly
• Figure 4-24. Checking Fire Ring Groove in Piston Crown Using Tool J24599 .
• Figure 4-25. Magnetic Particle Inspection Limits for Connecting Rod .
• Figure 4-27. Installing Seal Ring
• Figure 4-28. Installing Piston Pin
• Figure 4-29. Installing Piston Pin Retainer Using Tool J23762
• Figure 4-30. Checking Piston Pin Retainer for Proper Sealing Using Tool J23987-01
• Figure 4-31. Measuring Piston-to-Liner Clearance Using Tool J5438-01
• Figure 4-32. Measuring Piston Ring Gap
• Figure 4-33. Comparison of Fire Rings
• Reassembly
• Figure 4-35. Piston Ring Installation Instructions
• Figure 4-36. Installing Piston and Connecting Rod Assembly in Ring Co mpressor and Cylinder Liner
• Installation.
• CYLINDER LINERS.
• Figure 4-37. Removing Cylinder Liner Using Tool J1918-02
• Figure 4-38. Cylinder Liner Ridge Due to Wear
• Figure 4-39. Cylinder Liner Measurement Diagram
• Figure 4-40. Checking Bore of Cylinder Liner Using Tool J5347-01
• Inspection
• Table 4-1. Cylinder Liner Tolerances
• Figure 4-41. Cylinder Liner Mounting in Block.
• MAIN BEARINGS.
• Removal
• Figure 4-44. Main Bearing Cap, Removal/Installation.
• Figure 4-45. Measuring Thickness of bearing Shell.
• Inspection
• Installation.
• CRANKSHAFT FRONT COVER.
• Figure 4-46. Crankshaft Front Cover, Removal/Installation.
• CRANKSHAFT AND SEALS.
• Figure 4-47. Crankshaft, Removal/Installation.
• Inspection
• Figure 4-48. Measuring of Main and Connecting Rod Bearing Journals.
• Figure 4-49. Measuring Crankshaft Thrust Surfaces.
• Installation.
• BLOCK, CYLINDER.
• Figure 4-51. Sealing Plate Details for Pressure Testing Cylinder Block.
• Test
• Figure 4-52. Cylinder Block Prepared for Pressure Test.
• Figure 4-53. Honing Bore of Cylinder Block.
• Figure 4-54. Checking Bore of Cylinder Block.
• Figure 4-56. Checking Top Face of Cylinder Block.
• Inspection.
• Section VI. MAINTENANCE OF CLUTCH
• Figure 4-57. Clutch Repair, Disassembly/Reassembly.
• Figure 4-58. Loosening 14 Inch Diameter Clutch Assembly from Clutch Drive Shaft.
• Figure 4-59. Supports on the Bed of Arbor Press.
• Figure 4-60. Clutch Release Levers.
• Cleaning, Inspection, and Repair.
• Reassembly.
• Reassembly. (cont)
• Figure 4-61. Placing Steel Ring Over End of the Shaft.
• Reassembly. (cont)
• Reassembly. (cont)
• Figure 4-62. Guiding Fingers of Release Yoke over Release Sleeve Collar.
• REMOTE VALVE CONTROL.
• Figure 4-63. Remote Valve Control, Removal/Installation.
• PIPING, TRANSFER AND VALVES.
• Figure 4-64. Transfer and Valves Piping, Removal/Installation.
• PIPING, TRANSFER
• Figure 4-65. Transfer Piping, Removal/Installation.
• Appendix A. REFERENCES
• Appendix B. MAINTENANCE ALLOCATION CHART
• MAINTENANCE FUNCTIONS
• EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III.
• EXPLANATION OF COLUMNS IN REMARKS, SECTION IV.
• Section II. MAINTENANCE ALLOCATION CHART FOR LIQUID CARGO BARGE DESIGN 231C
• Section II. MAINTENANCE ALLOCATION CHART FOR LIQUID CARGO BARGE DESIGN 231C (cont)
• Section II. MAINTENANCE ALLOCATION CHART FOR LIQUID CARGO BARGE DESIGN 231C (cont)
• Section II. MAINTENANCE ALLOCATION CHART FOR LIQUID CARGO BARGE DESIGN 231C (cont)
• Section II. MAINTENANCE ALLOCATION CHART FOR LIQUID CARGO BARGE DESIGN 231C (cont)
• Section II. MAINTENANCE ALLOCATION CHART FOR LIQUID CARGO BARGE DESIGN 231C (cont)
• Section II. MAINTENANCE ALLOCATION CHART FOR LIQUID CARGO BARGE DESIGN 231C (cont)
• Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
• Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont)
• Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont)
• Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS (cont)
• SECTION IV. REMARKS
• Appendix C. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
• Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
• Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (cont)
• Appendix D. STANDARD BOLT AND NUT TORQUE SPECIFICATIONS
• ALPHABETICAL INDEX
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• ALPHABETICAL INDEX - Continued
• The Metric System and Equivalents
• Blank Page
• DISTRIBUTION
• TM-55-1930-208-24
• Recommended Changes to Equipment Technical Publications

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