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- ENVIRONMENTAL CONTROL SUBSYSTEM FOR LANDING CRAFT UTILITY (LCU)
- Unit, Intermediate Direct Support and Intermediate General Support Maintenance Instructions
- ENVIRONMENTAL CONTROL SUBSYSTEM FOR LANDING CRAFT UTILITY (LCU)
- Unit, Intermediate Direct Support and Intermediate General Support Maintenance Instructions
- WARNING
- TABLE OF CONTENTS
- TABLE OF CONTENTS-Continued
- Chapter 1. INTRODUCTION
- SECTION II. EQUIPMENT DESCRIPTION AND DATA
- Figure 1-1. Major Components in Environmental Subsystem (HVAC).
- Ventilation System
- Location and Description of Major Components
- Table 1-1. Duct Heaters (DH)
- Table 1-2. Unit Heaters (UH)
- Table 1-4. Exhaust Fans (EF)
- Table 1-6. Air Conditioning Units (A/C)
- Table 1-7. Heater and Fan Equipment Data
- Table 1-8. Air Conditioning Equipment Data
- SECTION III. PRINCIPLES OF OPERATION
- Figure 1-2. Typical Arrangements for Heating, Ventilating and Compartments .
- Exhaust Air System
- Figure 1-3. Interface of Major Components in the Cooling (Air Conditioner) Cycle .
- Cooling Cycle
- Condenser.
- Figure 1-4. Water Cooling Process in Condenser .
- FIGURE 1-5. Methods of Metering Refrigerant Flow to the Cooling Coil (Evaporator).
- Function of HVAC Accessories
- Components Used in Air Conditioning (Cooling Cycle).
- Water Regulating Valve.
- Chapter 2. UNIT MAINTENANCE INSTRUCTIONS
- Deprocessing Unpacked Equipment.
- Duct Heaters (DH).
- Ventilation/Supply Fans (SF) and Exhaust Fans (EF).
- Cooling/Air Conditioning (A/C).
- Startup and operational check.
- Shutdown.
- Startup and operational check.
- Shutdown.
- SECTION III. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
- Table 2-1. Preventive Maintenance Checks and Services (PMCS)
- Table 2-1. Preventive Maintenance Checks and Services (PMCS) - CONT
- Table 2-1. Preventive Maintenance Checks and Services (PMCS) - CONT
- Table 2-1. Preventive Maintenance Checks and Services (PMCS) - CONT
- Table 2-1. Preventive Maintenance Checks and Services (PMCS) - CONT
- Table 2-1. Preventive Maintenance Checks and Services (PMCS) - CONT
- SECTION IV. UNIT MAINTENANCE TROUBLESHOOTING
- Table 2-2. Troubleshooting
- VENTILATION (SUPPLY AND EXHAUST FANS)
- VENTILATION (SUPPLY AND EXHAUST FANS) -Cont
- VENTILATION (SUPPLY AND EXHAUST FANS) -Cont
- AIR CONDITIONING
- AIR CONDITIONING - CONT
- AIR CONDITIONING - CONT
- AIR CONDITIONING - CONT
- AIR CONDITIONING - CONT
- AIR CONDITIONING - CONT
- AIR CONDITIONING - CONT
- Additional Troubleshooting Tips on HVAC Equipment
- Heater Cycling on Automatic Limit.
- Axial Ventilating Fans.
- Air Conditioners.
- Alternating Current Voltages.
- Figure 2-2. Voltage System. 220 to 240V/3 Ph/60 Hz.
- Overload Devices.
- Figure 2-3. Checking Single Phase Circuit Fuses.
- Circuit Breakers.
- Contactors.
- Capacitors.
- Wiring Diagrams
- Wiring Diagrams (Cont)
- Figure 2-6. Electrical Symbols (Sheet 1 of 2).
- Figure 2-6. Electrical Symbols (Sheet 2 of 2).
- SECTION V. UNIT MAINTENANCE PROCEDURES
- MAINTENANCE OF ENVIRONMENTAL CONTROL SUBSYSTEM
- Figure 2-7. Duct Heater (Duct #1).
- Replace Heating Element.
- Repair Heater, Duct Type, Stationary (Duct #2)
- Figure 2-8. Duct Heater (Duct #2).
- REPAIR
- Repair Heater, Duct Type, Stationary (Duct #3).
- Figure 2-9. Duct Heater (Duct #3).
- REPAIR
- Repair Heater, Duct Type, Stationary (Ducts #4 through #7), (Ducts #9 through #12) and (Ducts #12A, #14, #16, and #17)
- Figure 2-10. Ducts Heater (Ducts #4 through #7: #9 through #12: #12A, #14, #16. and #17).
- REPAIR
- Repair Heater, Duct Type, Stationary (Ducts #8, #13, and #15)
- Figure 2-11. Duct Heater (Ducts #8. #13, and #15).
- REPAIR
- Repair Heater, Space, Electric (Units #1, #2, #4, #9, #10, and #11).
- Figure 2-12. Electrical Space Heater (Units #1. #2. #4. #9. #10. and #11).
- Repair Heater, Space, Electric (Units #3, #5, #6, and #7)
- Figure 2-13. Electric Space Heater (Units #3. #5. #6. and #7).
- Repair Fan, Ventilating (Supply Fan #3)
- Figure 2-14. Alternating Current Motor (SF #3)
- REPAIR
- Repair Fan, Ventilating (Supply Fan #4) (Bowthruster Room). (F IGURE 2-15)
- Figure 2-15. Ventilating Fan (Supply Fan #4).
- REMOVAL
- REPLACEMENT
- Replace/Repair Motor, Electric, Alternating Current (Supply Fan #4).
- Figure 2-16. Alternating Current Electric Motor .
- REPLACEMENT
- Repair Fan, Ventilating (Supply Fan #5) (A/C and Emergency Generator Room)
- Figure 2-17. Ventilating Fan (Supply Fan #5).
- REPLACEMENT
- Repair Fan, Ventilating (Supply Fan #6).
- Figure 2-18. Ventilating Fan (Supply Fan #6).
- REMOVAL
- REPLACEMENT
- Repair Motor, Electric, Alternating Current (Supply Fan #6)
- REPLACEMENT
- Repair Fan, Ventilating (Exhaust Fan #3) (Steering Gear Room).
- Figure 2-19. Ventilating Fan (Exhaust Fan #3).
- REPAIR
- REPLACEMENT
- Repair Fan, Ventilating (Exhaust Fans #4 and #6)..(FIGURE 2-20)
- Figure 2-21. Ventilating Fan (Exhaust Fans #4 and #6).
- REMOVAL
- REPAIR
- REPLACEMENT
- Repair Fan, Ventilating (Exhaust Fan #7)..(FIGURE 2-22)
- Figure 2-22. Ventilating Fan (Exhaust Fan #7).
- REPLACEMENT
- Repair Air Conditioner (A/C #1, Pilothouse) and (A/C #3, Engine Control Room)...(FIGURE 2-23)
- Figure 2-23. Air Conditioner (A/C #1 and A/C #3).
- REPAIR
- Repair Air Conditioner (A/C #2, Accommodations).
- Figure 2-24. Motor and V-Belt Assembly (A/C #2).
- Figure 2-25 . Air Conditioner Upper Cabinet (A/C #2).
- Repair Motor, Electric (A/C #2, Accomodations)
- Figure 2-26. Electric Motor (A/C-2).
- Figure 2-27. Electric Motor (A/C-2).
- REPAIR
- Replace Condenser, Refridgerating Water Cooled...(FIGURE 2-28)
- Figure 2-28. Condenser Unit (A/C-2. Accommodations).
- REPLACEMENT
- Section VI. PREPARATION FOR STORAGE
- Air Conditioners (A/C):
- Chapter 3. INTERMEDIATE DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
- SECTION IV. INTERMEDIATE DIRECT SUPPORT TROUBLESHOOTING
- Table 3-1. Troubleshooting
- VENTILATION FANS (SUPPLY AND EXHAUST)
- VENTILATION FANS (SUPPLY AND EXHAUST) (Cont)
- AIR CONDITIONING
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- SECTION V. INTERMEDIATE DIRECT SUPPORT MAINTENANCE PROCEDURES.
- Figure 3-1a. Discharging Refrigerant
- Evacuate System (A/C-1 and 3).
- Recharge System (A/C-1 and 3).
- DISCHARGING THE REFRIGERANT SYSTEM.
- DISCHARGING
- Repair Heater, Duct Type, Stationary (Duct #1)
- Figure 3-1. Duct Heater (DH #1).
- REPAIR
- FIGURE 3-2. Thermostatic Switches (DH #1).
- REPLACEMENT
- Repair Heater, Duct Type, Stationary (Duct #2, #3, #17). (FIGURE 3-3)
- Figure 3-3. Duct Heater (DH #2, #3, and #17).
- REPAIR
- Repair Heater, Duct Type, Stationary (Duct #4, #5, #6, #7, #8, #9, #10, #11, #12, #12A, #13, #14, #15, #16). (FIGURE 3-4)
- FIGURE 3-4 . Duct Heater (DH #4 thru #16).
- REPAIR
- Repair Heater, Space, Electric (Units #1, #2, #4, #9, #10, and #11). (FIGURE 3-5)
- FIGURE 3-5. Unit Space Heater (UH #1, #2, #4, #9, #10, and #11).
- REPAIR
- REPAIR (Cont)
- Repair Heater, Space, Electric (Units #3, #5, #6, and #7). (FIGURE 3-6)
- FIGURE 3-6. Unit Heater (UH #3, #5, #6, and #7).
- REPAIR
- Repair Heater, Space, Electric (Convection Heaters #1, #2, #3, and #4). (FIGURE 3-7)
- Figure 3-7. Convection Heater (CH #1 thru #4).
- REPAIR
- Repair Fan, Ventilating (Supply Fan #3)
- Figure 3-8 . Ventilating Fan (Supply Fan #3) .
- REPLACEMENT
- Repair Motor, Electric, Alternating Current (SF #3). (FIGURE 3-9)
- Figure 3-9 . Alternating Current Motor (SF #3) .
- REPLACEMENT
- REPLACEMENT (Cont)
- Repair Fan, Ventilating (Supply Fan #4). (FIGURE 3-10)
- Figure 3-10. Ventilating Fan (Supply Fan #4) .
- REPAIR
- Repair Motor, Electric, Alternating Current (SF #4, #5, and #6), (EF #3, #4, and #6) (FIGURE 3-11)
- Figure 3-11. Alternating Current Motor (SF #4, #5, and #6). (EF #3, #4, and #6) .
- Repair Fan, Ventilating (Supply Fan #5)
- Figure 3-12. Ventilating Fan (Supply Fan #5).
- Repair Fan, Ventilating (Supply Fan #6)
- Figure 3-13. Ventilating Fan (Supply Fan #6) .
- REPAIR
- Repair Fan, Ventilating (Exhaust Fan #3)
- Figure 3-14. Ventilating Fan (Exhaust Fan #3).
- Repair Fan, Ventilating (Exhaust Fans #4 and #6).
- Figure 3-15. Ventilating Fans (Exhausts Fan #4 and #6).
- REPAIR
- Repair Air Conditioner (A/C-1, Pilothouse), (A/C-3, Engine Control Room).
- Figure 3-16. Self-Contained Air Conditioner (A/C-1 and 3)
- REPAIR
- Figure 3-17. Air Conditioner Components (A/C-1 and 3).
- REPAIR
- REPAIR (Cont)
- REPAIR (Cont)
- Figure 3-18. Swagging Compressor Tubing.
- REPLACEMENT
- SECTION VI. PREPARATION FOR STORAGE OR SHIPMENT
- Chapter 4. INTERMEDIATE GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
- Section III. INTERMEDIATE GENERAL SUPPORT PREVENTIVE MAINTENANCE CHECKS AND SERVICES
- Table 4-1. Troubleshooting
- AIR CONDITIONING
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- AIR CONDITIONING (Cont)
- SECTION V. INTERMEDIATE GENERAL SUPPORT MAINTENANCE PROCEDURES
- MAINTENANCE OF ENVIRONMENTAL CONTROL SUBSYSTEM
- Evacuate System (A/C-2).
- Recharge System (A/C-2).
- Recharge System (A/C-2). (Cont)
- Replace/Repair Fan, Ventilating (Exhaust Fans 1 and 2). (FIGURE 4-1)
- Figure 4-1 Ventilating Fan (Exhaust Fans 1 and 2)
- ASSEMBLY
- Repair Motor, Electric, Alternating Current (EF #1 and #2) SF #1 and #2. (FIGURE 4-2).
- Figure 4-2. AC Motor (EF #1 and #2: SF #1 and #2).
- REMOVAL
- ASSEMBLY
- Replace/Repair Fan, Ventilating (Supply Fans 1 and 2). (FIGURE 4-3)
- Figure 4-3 Ventilating Fan (Supply Fans 1 and 2 .
- ASSEMBLY
- Repair Air Conditioner Assembly ( Air Conditioner 2; Accommodations)
- Figure 4-4. Oil Pressure Switch.
- REPAIR
- REPAIR (Cont)
- Figure 4-5. Cooling Thermostat.
- Replace hot gas valve (1, FIGURE 4-6) as follows:
- Figure 4-6. Hot Gas Valve.
- Figure 4-7. Liquid Line Valve (High Pressure Solenoid).
- Replace refrigeration ball valves (1, 5, FIGURE 4-8) as follows:
- Figure 4-8. Refrigeration Ball Valves.
- Figure 4-9. Angle Valve.
- Replace pressure relief valve on receiver (1, FIGURE 4-10) as follows:
- Figure 4-10. Pressure Relief Valve.
- Figure 4-11. Moisture Indicator.
- Repair Motor, Electric. (FIGURE 4-12)
- Figure 4-12. Electric Motor.
- Replace/Repair Blower. ( FIGURE 4-13)
- Figure 4-13. Blower.
- ASSEMBLY
- REPLACEMENT
- Replace Liquid Refrigerant Receiver. (FIGURE 4-14)
- Figure 4-14 . Liquid Refrigerant Receiver .
- REPLACEMENT
- Repair Water Cooled Refrigerating Condenser. (FIGURE 4-15)
- Figure 4-15. Water Cooled Refrigerating Condenser .
- REPLACEMENT
- Replace/Repair Compressor, Refrigeration.
- REMOVAL
- Figure 4-16. Portable Gauge Manifold.
- FIGURE 4-17. Refrigeration Compressor .
- Figure 4-18. Removing Refrigerant Charge From Compressor.
- REMOVAL
- REPAIR
- REPAIR (Cont)
- Figure 4-19 . Compressor Unit (A/C-2) .
- REPAIR (Cont)
- REPAIR (Cont)
- REPAIR (Cont)
- Figure 4-20. Replacing Crankcase Component .
- REPAIR (Cont)
- FIGURE 4-21. Replacing Pump and Bearing Assembly.
- FIGURE 4-22. Replacing Crankshaft, Pistons, and Connecting Rods.
- REPAIR (Cont)
- REPLACEMENT
- REPLACEMENT (Cont)
- FIGURE 4-23. Evacuating Compressor.
- FIGURE 4-24. Adding Refrigerant to Compressor.
- REPLACEMENT (Cont)
- FIGURE 4-25. Low Refrigerant Charge.
- SECTION VI. PREPARATION FOR STORAGE OR SHIPMENT
- Appendix A: REFERENCES
- Appendix B. MAINTENANCE ALLOCATION CHART (MAC)
- EXPLANATION OF COLUMNS IN THE MAC, SECTION II
- EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III.
- SECTION II. MAINTENANCE ALLOCATION CHART FOR ENVIRONMENTAL CONTROL SUBSYSTEM
- SECTION II. MAINTENANCE ALLOCATION CHART FOR ENVIRONMENTAL CONTROL SUBSYSTEM (Cont)
- SECTION II. MAINTENANCE ALLOCATION CHART FOR ENVIRONMENTAL CONTROL SUBSYSTEM (Cont)
- SECTION II. MAINTENANCE ALLOCATION CHART FOR ENVIRONMENTAL CONTROL SUBSYSTEM (Cont)
- SECTION II. MAINTENANCE ALLOCATION CHART FOR ENVIRONMENTAL CONTROL SUBSYSTEM (Cont)
- SECTION II. MAINTENANCE ALLOCATION CHART FOR ENVIRONMENTAL CONTROL SUBSYSTEM (Cont)
- SECTION II. MAINTENANCE ALLOCATION CHART FOR ENVIRONMENTAL CONTROL SUBSYSTEM (Cont)
- SECTION II. MAINTENANCE ALLOCATION CHART FOR ENVIRONMENTAL CONTROL SUBSYSTEM (Cont)
- SECTION III. TOOLS AND TEST EQUIPMENT REQUIREMENTS
- SECTION IV. REMARKS
- SECTION IV. REMARKS (Cont)
- Appendix C: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
- SECTION III. EXPENDABLE/DURABLE SUPPLIES AND MATERIAL LIST
- Appendix D: TORQUE VALUES
- Table D-2. Pipe Plug Torque Values
- Table D-4. Torque for Straight Threaded Tube Fittings, Hose Fittings, and Plugs with O-Rings"
- GLOSSARY
- SECTION II. DEFINITIONS
- ALPHABETICAL INDEX
- ALPHABETICAL INDEX (Cont)
- ALPHABETICAL INDEX (Cont)
- The Metric System and Equivalents
- TM-55-1905-223-24-17
- Blank Page
- By Order of the Secretary of the Army:
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