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TM 9-2920-242-35
Section V. TESTING
(1) Connect a 24-volt battery in series with an
37. GENERAL
ammeter and variable resistance to the
Whenever a starter is tested check for any
battery terminal of the solenoid.
unusual noises or vibration that might indicate an
unserviceable condition. If either condition exists,
For the return circuit, connect a lead from
further testing should not be attempted and the
the frame of the starter to the battery.
starter must be disassembled and repaired.
Connect a voltmeter from the solenoid
"BAT" terminal to ground. Energize the
38. NO-LOAD TEST AND LOCK TORQUE TEST
solenoid by connecting a jumper lead
from the solenoid battery terminal to the
Caution: Never operate the starter motor
solenoid switch terminal.  Check the
more than 30 seconds at a time. Allow the motor
rotation speed of the armature with a
to cool for at least 2 minutes between each
tachometer. Obtain the specified voltage
cranking cycle. Overheating, caused by excessive
(23.0 volts) by varying the resistance unit.
cranking, will seriously damage the starter motor.
Minimum speed should be 7000 rpm.
Check the current draw on the ammeter.
a.. No-Load. (fig. 40).
Maximum current draw should be 90
amperes.
(2) If a low speed, high current condition exists,
check the armature for excessive
arching, grounds, and shorts (par. 26d).
Examine starter for armature drag. If
drag exists, check for loose pole shoe
screws (fig. 18) and tighten as necessary.
Check for armature eccentricity (par. 26d)
or faulty bearings.
(3) If a low speed, low current condition
exists, inspect the starter for faulty
connections and for poor brush contact fig.
b. LockTorque Test. DELETED
FIGURE 40. NO-LOAD TEST WIRING
DIAGRAM.
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