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TM 9- 2920- 224- 34&P
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OPERATIONAL TESTING OF THE GENERATOR - CONTINUED
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0011 00
d. Before making test connections, flash generator field to ensure proper residual polarity at pole shoes as
follows:
1) Connect a temporary jumper lead to A terminal (4) on generator (5) and to positive (+) terminal (6) of a
24--volt battery (7).
2) Connect a temporary jumper lead to negative (--) terminal (8) of 24--volt battery (7). Hold other end of this
lead against E terminal (9) of generator for 4 to 6 seconds.
3) Remove temporary jumper leads from battery (7) and generator terminals (4) and (9).
e. Mount sensor of thermal recorder (10) on stator housing (11) of generator (5).
f.
Connect generator (5) to a 24--volt battery (7), with a voltage regulator (12) [containing a reverse--current
relay] and ammeter (13) in circuit.
g. Connect voltmeter (14) to generator terminals B (15) and E (9) [E is negative].
h. Connect ammeter in series circuit from battery positive terminal (6) to generator B (15) terminal.
A1,=AMMETER -- 0--300 A
A2=AMMETER -- 0--1, 0--10 SCALES
R=VOLTAGE REGULATOR
T = THERMAL RECORDER
(Operational Test Setup)
i.
Perform following test routine in the sequence given. If generator fails to meet any test requirement, stop
testing and repair generator as necessary before resuming test routine.
CAUTION
Remote air supply for generator (11642898) or electrical
power to fan motor for generator (10889713) must be on
during operational testing.
1) Start generator test stand and allow generator to run until it shows no more than a 2 F temperature rise
in five minutes.
2) With generator hot, operate for five minutes at 8000 rpm with field circuit open. During this period the
temperature should rise to a minimum of 150F.
3) With voltage regulator connected to generator, operate it self--excited at 6500 rpm, 30 volts and no load.
Record field current, condition of commutation, and frame temperature. The shunt field current must not
be less than 0.81 amperes and commutation shall be between what is commonly known as "black" (no
spark) and "pin--point" (slight sparking along trailing edges of brushes).
0011 00- 3
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