TM-9-2910-226-34

• DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LISTS) FOR PUMP, FUEL, METERING AND DISTRIBUTING, ASSEMBLY
• CAUTION
• Direct Support and General Support Maintenance Manual is changed as follows
• Direct Support and General Support Maintenance Manual is changed as follows
• Table of Contents
• CHAPTER 1. INTRODUCTION
• Figure 1-1. Typical metering and distributing fuel injection pump assembly (early code G), left front view.
• Figure 1-2. Typical metering and distributing fuel injection pump assembly (early code G), right rear view.
• Figure 1-3. Metering and distributing fuel injection pump assembly (late code G), left front view.
• Figure 1-4. Metering and distributing fuel injection pump assembly (late code G), right rear view.
• Figure 1-5. Metering and distributing fuel injection pump assembly (early code F), left front view.
• Figure 1-6. Metering and distributing fuel injection pump assembly (late code F), left front view.
• Figure 1-7. Metering and distributing fuel injection pump assembly (codes C, D, and E), left front view.
• Figure 18. Metering and distributing fuel injection pump asssembly (codes C, D and E), right rear view.
• Figure 1-9. Metering and distributing fuel injection pump assembly (code B), left front view.
• Figure 1-10. Metering and distributing fuel injection pump assembly (code B), right rear view.
• Figure 1-11. Metering and distributing fuel injection pump assembly (code A), left front view.
• Section II. DESCRIPTION AND DATA
• Injection Pump Housing
• Figure 1-13. Metering and distributing fuel injection pump assembly, front sectional view.
• Fuel Shutoff Rod Assembly or Solenoid Assembly
• Figure 1-15. Metering and distributing fuel injection pump assembly (code F), left sectional view.
• Figure 1-16. Metering and distributing fuel injection pump assembly (code B, C, D and E), left sectional view.
• Figure 1-17. Metering and distributing fuel injection pump assembly (code A ), left sectional view.
• Quill Shaft Assembly.
• Figure 1-18. Governor assembly with torque link (code A), sectional view.
• Fuel Supply Pump Assembly (Code A and Early Code F Injection Pumps).
• Timing Device Assembly.
• Fuel Density Compensator (Code F Injection Pump)
• Oil Lubrication.
• Figure 1-23. Lubrication oil flow diagram (typical), side view.
• Figure 1-24. Fuel intake flow diagram.
• Speed Governing (Typical).
• Timing Advancement.
• Figure 1-29. Fuel density compensator (code A, B, C, D and E) sectional view.
• Fuel Injection Pump Data.
• Table 1-1. Difference between Models
• CHAPTER 2. DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
• Figure 2-1. Improvised Tools.
• Section II. TROUBLESHOOTING
• Table 2-2. Troubleshooting
• Excessive Vibration
• CHAPTER 3. REPAIR OF FUEL INJECTION PUMP
• Removal of Timing Window Cover and Fuel Shutoff Rod Assembly (All Except Code A Pumps).
• Removal of Overflow Valve Assembly
• Removal of Fuel Control Unit Assembly
• Figure 3-9. Removing fuel density compensator (code A pumps).
• Removal of Governor
• Removal of Governor Weight and Spider Assembly
• Removal of Hydraulic Head Assembly.
• Figure 3-20. Removing oil filter or oil duct sealing screw assembly (code F and G pumps).
• Removal of Tappet Assembly
• Figure 3-25. Removing quill shaft pad cover.
• Section III. REPAIR OF FUEL INJECTION PUMP COMPONENTS
• Table 3-1. Injection Pump Parts Identification
• Table 3-1. Injection Pump Parts Identification-continued
• Table 3-1. Injection Pump Parts Identification-continued
• Table 3-1. Injection Pump Parts Identification-continued
• KEY to fig. 3-29
• Figure 3-29. Code A fuel injection pump assembly, partial exploded view.
• KEY to fig. 3-30
• Figure 3-30. Code B fuel injection pump assembly, partial exploded view.
• KEY to fig 3-31
• Figure 3-31. Code C, D and E fuel injection pump assemblies, partial exploded view
• KEY to fig 3-32
• Figure 3-32. Late code F fuel injection pump assembly, partial exploded view.
• KEY to fig 3-33
• Figure 3-33. Early code F fuel injection pump assembly, partial exploded view.
• Figure 3-34. Late code G fuel injecion pump assembly, partial exploded view.
• Figure 3-35. Code A fuel injection pump assembly, partial exploded view.
• Figure 3-36. Code B, C, D and F fuel injection pump assemblies, partial exploded view.
• Cleaning and Inspection
• Inspection of Overflow Valve Assembly
• Figure 3-41. Fuel supply pump identification.
• Figure 3-42. Removing or installing housing cover.
• Repair of Timing Window Cover and Fuel Shutoff Rod Assembly (All Except Code A Injection Pumps)
• Repair of Fuel Shutoff Solenoid Cover Assembly (Code A Injection Pumps).
• Repair of Fuel Control Unit Assemblies
• Repair of Fuel Density Compensator Assemblies
• Figure 3-51. Inspecting fuel density compensator.
• Repair of Governor  Assembly
• Figure 3-55. Removing inner and outer springs and spacers.
• Figure 3-58. Removing dust cover and operating lever two-piece
• Figure 3-62. Disassembling operating shaft bearing and associated parts (all pumps except code A).
• Figure 3-63. Removing fulcrum lever and associated parts (all pumps except code A).
• Figure 3-64. Removing operating shaft bearing and associated parts (code A pump).
• Figure 3-66. Disassembling or assembling of torque link assembly (code A pumps).
• Figure 3-67. Disassembling or assembling fulcrum lever assembly.
• Figure 3-68. Removing bracket pivot pin.
• Figure 3-70. Governor and associated parts (all pumps except code A), exploded view.
• Figure 3-71. Governor and associated parts (code A pumps), exploded view.
• Figure 3-72. Identification of governor housings.
• Figure 3-73. Adjusting smoke limit cam angle.
• Figure 3-75. Identification of operating shaft bearings and spring plates.
• Figure 3-76. Assembling operating shaft bearing and associated parts.
• Figure 3-78. Engaging operating shaft bearing to fulcrum lever (code A pumps).
• Figure 3-81. Installing stop lever and associated parts.
• Figure 3-83. Installing high speed and idle adjustment screws.
• Figure 3-86. Identification of oil baffles.
• Figure 3-87. Identification of governor sliding sleeve assemblies.
• Repair of Governor Weight and Spider Assembly
• Figure 3-92. Inspecting friction drive spider wear surface.
• Repair of Timing Device Assembly
• Figure 3-97. Timing device assembly, exploded view.
• Figure 3-100. Removing or installing hydraulic head packings.
• Figure 3-102. Inspection of spill ports and plunger sleeve.
• Repair of Tappet Assembly
• Figure 3-105. Removing or installing bearing retaining locknut using wrench.
• Figure 3-107. Installing camshaft ball bearing on camshaft using remover and replacer.
• Repair of Fuel Injection Pump Housing
• Section IV. ASSEMBLY OF FUEL INJECTION PUMP FROM SUBASSEMBLIES
• Installation of Camshaft
• Figure 3-110. Identification of injection pump housings.
• Installation of Quill Shaft Assembly
• Installation of Tappet Assembly.
• Figure 3-119. Installing tappet assembly.
• Installation of Hydraulic Head Assembly.
• Installation of Timing Device Assembly.
• Figure 3-126. Installing timing device hub on camshaft.
• Figure 3-129. Positioning spider assembly on camshaft prior to checking end play.
• Figure 3-131. Checking spider assembly end play.
• Figure 3-132. Selection and identification of timing device springs.
• Figure 3-134. Installing spider assembly, spacer, and thrust plate.
• Installation of Governor Weight and Spider Assembly
• Installation of Governor.
• Figure 3-142. Selection and identification of gouernor outer springs.
• Figure 3-143. Selection and identification of governor inner springs
• Figure 3-144. Selecting proper outer spring spacers using gage.
• Installation of Fuel Control Unit Assembly
• Installation of Overflow Valve Assembly
• Figure 3-154. installing stop plate and link assembly (Code A pumps}.
• Installation of Timing Window Cover and Fuel Shutoff Rod Assembly or Solenoid Assembly
• Installation of Fuel Supply Pump
• Section V. TESTS AND ADJUSTMENTS
• KEY to fig. 3-162
• Figure 3-162. Fuel injection pump tester, left front view.
• Installation of Fuel Injection Pump on Test Stand
• Figure 3-163. Fuel injection pump installed on test stand, left side.
• Figure 3-164. Fuel injection pump on test stand showing nozzle tester hook-up.
• Hydraulic Head Port Closing Test.
• Delivery Valve Test
• Table 3-6. Calibration of LDS-465-1 and LDS-465-1A (Code B and F Pumps)
• Table 3-7 Calibration of LDS-465-2 (Code A Pump)
• Precalibration Adjustments
• Table 3-8 Smoke Limit Torque Cam Angle
• Figure 3-170. Fuel injection pump installed on test stand using panel, part No. 11020519.
• Calibration of Fuel Injection Pump
• Table 3-9. Temperature of Specific Gravity Conversion
• Figure 3-173. Idle and High speed adjustment.
• Calibration of Code B and F Pumps
• Figure 3-175. Checking operating lever position (code A pumps).
• Figure 3-176. Tamper-proof covers, installed view.
• Section VI. REPAIR STANDARDS
• Injection Pump Assembly-continued
• Fuel Supply Pump Assembly.
• Torque Specifications
• APPENDIX A. REFERENCES
• APPENDIX B. DIRECT SUPPORT. GENERAL SUPPORT, AND DEPOT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS
• Recoverability code
• Special Information
• Abbreviations
• Table B-2. Repair Kits and Sets
• Section II. REPAIR PARTS LIST
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• 0301 -CARBURETOR. FUEL INJECTOR-continued
• GROUP 05-FUEL SUPPLY PUMP ASSEMBLY
• GROUP 05-FUEL SUPPLY PUMP ASSEMBLY-continued
• GROUP 05-FUEL SUPPLY PUMP ASSEMBLY-continued
• GROUP 05-FUEL SUPPLY PUMP ASSEMBLY-continued
• FUEL INJECTION TAPPET ASSEMBLY
• SPECIAL PURPOSE KITS
• SPECIAL PURPOSE KITS-continued
• Section III. SPECIAL TOOLS LIST
• Figure B-1. Metering and distributing fuel injection pump assembly
• Figure B-2. Fuel supply pump and operating lever
• Figure B-3. Governor housing and associated parts.
• Figure B-4. Injection pump housing and associated parts.
• Figure B-5. Fuel supply pump assembly
• Figure B-7. Automatic timing device assembly.
• Figure B-8. Injection pump tappet assembly
• Figure B-10. Special tools.
• Section IV. FEDERAL STOCK NUMBER AND PART NUMBER INDEX
• Federal stock number cross-reference to figure number and item number-continued
• Reference number cross-reference to manufacture's code, figure number, and item number
• Reference number cross-reference to manufacture's code, figure number, and item number-continued
• Reference number cross-reference to manufacture's code, figure number, and item number-continued
• INDEX
• INDEX-continued
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• TM-9-2910-226-34
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• Distribution
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