STARTER MOTOR SOLENOID SWITCH REPAIR (Sheet 1 of 1)

TM 9-2835-255-34

STARTER MOTOR SOLENOID SWITCH REPAIR (Sheet 1 of 1)

APPLICABILITY: Starter 1114678

TOOLS: Automotive fuel and electrical system repair tool kit (SC 5180-95 -CL-B08)

General mechanic's tool kit: automotive (SC 5180-90-N26)

Multimeter (Item 49, Appendix D)

SUPPLIES: Gasket (item 72, Appendix E)

Helical spring (Item 91, Appendix E)

EQUIPMENT CONDITION: Starter motor solenoid switch removed (page 9-25)

DISASSEMBLY:

1. REMOVE PLATE ASSEMBLY (1), GASKET

(2), HELICAL SPRING (3), AND CONTACT

ASSEMBLY (4).

a. Remove four screws (5) and nuts (6) from

plate (1).

b. Lift plate (1), spring (3), and contact (4) from

case (7) as far as electrical leads (8) will allow.

Remove contact (4) and spring (3).

c. Remove three screws (9) from leads (8).

d. Remove gasket (2) from plate (1).

2. INSPECT PARTS FOR DAMAGE. REPLACE

AS REQUIRED.

ASSEMBLY:

1. INSTALL PLATE (1), NEW GASKET (2), NEW

SPRING (3), AND CONTACT (4).

a. Install gasket (2) on plate (1).

Install contact (4) and spring (3) in case (7).

b. Install three screws (9) through

ends of leads (8). Install screws (9) on terminals

(10). Aline plate (1) to case (7).

c. [nstall four screws (5) and nuts (6) through plate

(1) and case (7).

2. SET MULTIMETER TO RX10,000 SCALE.

CHECK CONTINUITY BETWEEN

TERMINAL (11) AND CASE (7) AND

BETWEEN M TERMINAL (12) AND CASE (7).

CHECK CONTINUITY BETWEEN B

TERMINAL (13) AND CASE (7). IF

MULTIMETER READS ANYTHING OTHER

THAN INFINITY, REPLACE STARTER

MOTOR SOLENOID SWITCH (PAGE 9-25).

3. INSTALL STARTER MOTOR SOLENOID

End of Task

9-27

Change 2