STARTER MOTOR SOLENOID SWITCH REPLACEMENT (Sheet 1 of 1)

TM 9-2835-255-34

STARTER MOTOR SOLENOID SWITCH R E P L A C E M E N T (Sheet 1 of 1)

APPLICABILITY: Starter 1114673

TOOLS: Automotive fuel and electrical system repair tool kit (SC 5180-95-CL-B08)

SUPPLIES: Lockwasher (Item 75, Appendix E) (2 required)

REMOVAL:

1. REMOVE SWITCH (1).

a. Loosen screw (2). Remove electrical lead

(3) from switch (1).

b. Remove two nuts (4) and lockwashers (5).

Loosen clamp (6).

c. Remove four screws (7). Pull terminal

connector (8) off motor (9) and switch (1).

d. Rock switch (1) back and fourth and pull

switch (1) up and out from motor (9).

2. INSPECT PARTS FOR DAMAGE. REPLACE

AS REQUIRED.

INSTALLATION:

1. INSTALL SWITCH (1).

NOTE

Make sure clamp (6) is centered over boot (10).

a. Put plunger assembly (11) in plunger

housing (12). Rock switch (1) until four

mounting holes (13) line up with housing

holes (14).

NOTE

Make sure that ridge of boot (10) is inside lever

housing (15) and that smooth end of boot (10) is

around plunger housing (12).

b. Put connector (8) on stud (16) and

terminal (17). Install four screws (7).

Tighten clamp (6).

c. Install two nuts (4) and new

lockwashers (5) on stud (16) and terminal

(17).

d. Put lead (3) on terminal (18). Tighten

screw (2).

2. LUBRICATE STARTER MOTOR

3. TEST STARTER MOTOR (PAGE 9-1).

End of Task

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