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TM 9-2835-255-34
CHAPTER 9
STARTER MOTOR MAINTENANCE
CHAPTER INDEX
PAGE
PROCEDURE
Starter Motor (Part Number 1114673)
Starter Motor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 9-1
Starter Motor Solenoid Switch Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Starter Motor Solenoid Switch Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Starter MotorRepair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Starter Motor Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
Starter Motor End Play Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
Starter Motor (Part Number 114678)
Starter MotorTest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
Starter Motor Solenoid Switch Replacement . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-25
Starter Motor Solenoid Switch Repair . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27
Starter Motor Repair . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
Starter Motor Lubrication . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
Starter Motor End Play Adjustment . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
Starter Motor (Part Numbers MOO17414MA, MB,and MC
Starter Motor Test . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-43
Starter Motor Solenoid Switch Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48
Starter Motor Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-51
Starter Motor Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62
Starter Motor End Play Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62
STARTER MOTOR TEST (Sheet 1of 3)
APPLICABILITY: Starter 1114673
TOOLS: Automotive fuel and electrical system repair tool kit (SC5180-95-CL-B08)
General mechanic's tool kit: automotive (SC 5180-90-N26)
Alternator and starter automotive generator test stand (Item 45, Appendix D)
Chemical and oil protective gloves (Item 87, Appendix D)
Cross tip screwdriver bit, l/2-inch drive (Item 46, Appendix D)
Electric impact wrench, l/2-inch drive (Item 44, Appendix D)
Flat tip screwdriver bit, 3/8 inch drive, 11/16-inch (Item 47, Appendix D)
Industrial goggles (Item 58, Appendix D)
Multimeter(Item 49, Appendix D)
SUPPLIES: Drycleaning solvent (Item7, Appendix B)
Gasket (Item 71, Appendix E) (2 required)
Wiping rag(Item 14, Appendix B)
REFERENCES: TM 9-4910-485-12
Go on to Sheet 2
Change 2 9-1

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