Assembly-continued - TM-9-2815-224-34-P0452

TM9-2815-224-34&P

Water Pump Maintenance Instructions (Cont)

17-2. WATER PUMP REMOVAL/REPAIR/INSTALLATION (CONT).

(5) Install retaining ring (6).

CAUTION

Gear must be installed straight onto shaft or gear will be

damaged.

(6) Press pump gear (7) onto shaft assembly (4) using water

pump drive gear installer to support shaft assembly from

beneath.

WARNING

Adhesives, solvents, and sealing compounds can burn easily,

can give off harmful vapors, and are harmful to skin and clothing.

To avoid injury or death, keep away from open fire and use in

well-ventilated area. If adhesive, solvent, or sealing compound gets

on skin or clothing, wash immediately with soap and water.

(7) Apply pipe thread sealing compound to threads and install elbow fitting (8) into pump body (5).

(8) Apply pipe thread sealing compound to threads and install

plug (9).

CAUTION

Oil seal must be installed flush with water seal counter bore.

Pump will not operate if oil seal is not properly installed.

(9)

Support pump body (5), gear side down, with suitable blocking.

Apply lubricating oil to shaft (3) and lip of oil seal (10).

(lo)

Install oil seal (10), with lip toward bearing (2).

(11)

Apply silicone adhesive-sealant to outside of water seal (11).

(12)

Position water seal (11) into pump body (5).

(13)

NOTE

Water pump seal remover comes with teeth for cutting and

removing seals. Remove these teeth before using to install water

seal.

(14) Attach water pump seal remover to pump body (5) with

retaining ring (12) beveled edge out.

(15) Seat water seal (11) by turning shaft of water pump seal

remover clockwise until tight.

NOTE

After removing tool wipe excess sealant off water seal.

(16) Remove retaining ring (12) and water pump seal remover.

17-6