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FUEL INJECTION PUMP
REPAIR (CONTINUED)
INSPECTION AND REPAIR
CLEANING
A
Inspect internal parts
of excessive wear, scrat-
NOTE
ches, and nicks. Replace defective parts.
When cleaning injection pump components, work
B
Inspect gear face for evidence of cracks, excessive wear, and
in clean room on clean workbench.
worn or damaged gear teeth.
A Soak parts in clean diesel fuel to loosen dirt.
c
Inspect internal crimped washer for looseness and excessive
wear.
CAUTION
Replace gear if gear face is defective.
Never use hard or sharp tools, grinding powder
or abrasives of any kind to clean internal com-
NOTE
ponents of fuel injection pump.
When replacing pump assembly, record button
thickness and port closing (PC) dimensions
B Use soft, oil-soaked, lint-free cloth (item 6, Appx C) to clean
stamped on pump mounting flange. These values
all internal parts.
are required when timing new pump to engine.
c
Use soft, brass brush to clean external surfaces and gear
E
Inspect hydraulic head and hydraulic housing for cracks,
teeth on gear face.
damaged, or worn threads. Replace housing or head
assembly if defective.
Apply film of diesel fuel to
parts prior to assembly.

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