Front Output Shaft Cover.

TM 9-2520-246-34

h. Transfer Case.

NOTE

When pressing bearing cups back in

transfer case, be sure that the bearing cups

are not cocked, to avoid damage to the

bearing cups and transfer case which may

result.

Press the idler shaft rear bearing cup and rear

output shaft rear bearing cup from the transfer case

(fig. 4-44), using a suitable remover and replacer.

Refer to table 2, items 5 and 6.

Figure 4-41. Transfer Case Cover -- Disassembly.

(2) Remote the input shaft front bearing

snapring from the input shaft front bearing.

(3) Using a suitable tool, remove the shift shaft

oil seal from the cover.

(4) Remove the idler-shaft front bearing cup by

removing the bearing cup snapring. Using a suitable

remover and replacer with handle (table 2-1, items 5

and 6), drive the idler-shaft front bearing cup from the

transfer case cover. (See fig. 4-42.)

Figure 4-42. Removing Idler Shaft Front

(5) Remove the rear output front bearing cup by

Bearing Cup.

removing the bearing cup snapring and, using suitable

remover and replacer, table 2-1, items 5 and 6, drive

i. Handbrake Shoe Assembly.

the bearing cup from the transfer case cover. (See fig.

4-22.)

NOTE

g. Front Output Shaft Cover.

Sometimes the handbrake shoes are not

NOTE

worn enough to warrant replacement. Use

good judgment in determining the condition

Coat the output shaft. shift shaft, and oil

of the shoes. Replace brake lining when

seals with grease. artillery and automotive

worn to 1/16 inch of the rivet heads. Worn

(GAA) MIL-G-10924, before assembling to

shoe linings can result in injury to

prevent damage to seals.

personnel and damage to the vehicle. Refer

to TM 9-2320-209-20/1 for wear limits and

(1) Remove the output shaft oil seal snapring

adjustments.

(fig . 4-43). Discard the oil seal. To remove the seal

(1) Remove the two snaprings holding the

from the cover, place in a press and exert pressure

handbrake lever pins in position. (See fig. 4-45.)

upon the front bearing thrust washer.

(2) Remove the two slotted washers which hold

(2) Remove the reverse shift shaft oil seal, using a

the stabilizer spring in position. (See fig. 4-27.)

suitable tool, and drive the shift shaft seal from the

Remove the brakeshoe stabilizer spring and pin.

output shaft cover. (See fig. 4-43.).

4-28