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TM 55-1905-223-24-17
(a) The ends of discharge and suction tubing on a new compressor may be crimped to seal
in refrigerant charge.  The tubing ends on the compressor will have to be cut and
swagged if the ends are crimped.
(b) If the tubing ends on new compressor are already swagged (4, FIGURE 3-18) and
plugged, remove plugs (3) to release charge and continue with step h(2)(d) of this
procedure.
(c) Use a tubing cutter and cut the crimped ends. This will break the seal and release the
refrigerant charge from the compressor.
CAUTION
Keep compressor in an upright position after opening seal. A new compressor will
already have the proper amount of oil added. If compressor is tipped, oil will be
lost by draining from the open discharge or suction line connection.
(d) Using the swagging tool (1, FIGURE 3-18) from the refrigerant tool kit, swag the tubing
ends (4) and (8) on the new compressor to proper size so that the suction line and
discharge line will fit.
(e) Position new compressor (2) on unit and install mounting bolts with rubber mounts (6).
(f) Make sure the connections are free of dirt and grease.
(g) Position the end of discharge tubing (13, FIGURE 3-17) to be connected into the
swagged fitting on the end of compressor discharge tubing.
(h) Position the end of suction tubing (14) to be connected into the swagged fitting on the
end of compressor suction tubing.
CAUTION
Do not let solder or debris enter compressor line openings.
(i) Solder each joint to connect discharge and suction line tubings.
(j) Connect electrical wiring to proper terminals on compressor.
WARNING
PRESSURIZED GAS HAZARD. Handle R-22 refrigerant containers with care to
avoid personal injury. Keep containers away from external heat sources. DO NOT
DROP containers. When in use, place containers where they will not be knocked
over.
(k) Evacuate and charge the unit with R-22 refrigerant (Item 12, Table 2-2).
3-65

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